ALocation: Samarpada Road, Nevri, Dhagadmal, Near K. B. R. English Medium School, Killa-pardi, Gujarat
Nilkanth Stone Industries is looking for an experienced Plant Manager to lead our quarry and crushing operations at Dhagadmad, Valsad.
Role Overview
As Plant Manager, you will be responsible for end-to-end operations — from pit (drilling, blasting, loading, haulage) to plant (crushing, screening, stockpile management, dispatch). The role requires strong hands-on leadership to achieve production, quality, cost, and safety targets.
Responsibilities and Specific Tasks
Mines Operation Management
- Prepare daily and weekly pit plans based on monthly production targets and plant feed requirements (tonnage and grade).
- Verify benching, berms, and haul-road condition each shift; enforce pit geometry as per mining plan.
- Coordinate drilling and blasting schedules with drilling engineers and blasting supervisor; approve blast patterns and timings.
- Supervise loading and haulage scheduling (excavator/dumper coordination) to ensure uninterrupted Run-of-Mine material supply.
- Inspect and manage Run-of-Mine material stockpiles; ensure correct segregation and stacking to avoid grade mixing.
- Implement sampling and quality checks at Run-of-Mine material and transfer points; perform sieve analysis and visual checks as required.
- Enforce explosives handling SOPs; ensure only certified personnel handle blasting activities.
- Maintain statutory and environmental records related to mining operations.
Crushing Plant Operation Management
- Prepare daily crushing plan (product mix and tonnage) aligned to sales orders and pit feed.
- Monitor and adjust crusher settings, screen mesh (sieve) condition, conveyor speeds and feed distribution to achieve the required gradation.
- Control stockpile rotation (FIFO) and ensure purchase accuracy (weighbridge tickets, documentation).
- Conduct regular sieve analysis and ensure product meets specification before dispatch.
- Monitor real-time production KPIs: crusher load, throughput (tph), screen efficiency, and reject rates; adjust machine parameters and shift allocations to optimise throughput.
- Lead root-cause analysis for recurring throughput or quality issues and implement corrective actions.
Operation Management and Coordination
- Maintain rolling 7-day and 30-day production plan linking Mines, Plant, Dispatch and Sales. Operation Management and Coordination.
- Lead daily operations meeting (shift handover) with Mines, Plant, Dispatch, and Maintenance.
- Ensure SOP adherence across Mines and Plant and update procedures as required to reflect operational improvements.
- Escalate constraints (blasting, equipment failure, logistics) and propose mitigation plans.
Quality Assurance
- Define and enforce product quality standards (size, grade, purity) through systematic sampling and testing.
- Check and analyse quality issues and variations, find the root cause, and put corrective actions in place.
- Maintain detailed quality logs and report KPI trends to senior management..
Safety and Regulatory Compliance
- Enforce use of PPE and safe work practices across the quarry and plant.
- Conduct daily safety checks and toolbox talks with teams.
- Organise monthly safety drills and address gaps immediately. Safety and Regulatory Compliance.
- Ensure blasting and explosives are handled only by licensed staff.
- Maintain up-to-date statutory licenses (DGMS, SPCB, mines department, etc.); coordinate annual audits and recommend compliance improvements.
- Monitor dust, noise, water, and environmental controls to meet compliance standards.
- Report and resolve any safety incidents quickly, with corrective actions to prevent recurrence.
Financial Management
- Prepare annual and quarterly budgets for fuel, explosives, maintenance and manpower; track actuals versus forecasts.
- Generate operation-level financial reports for management (cost per tonne, key variances).
- Conduct weekly cost-per-tonne analysis; identify variances and lead cost-reduction initiatives (energy savings, fuel optimisation.
Maintenance
- Enforce preventive maintenance schedules and coordinate planned shutdowns with maintenance.
- Maintain spares inventory for critical items (bearings, belts, screen media, teeth).
- Evaluate major asset replacement versus refurbishment; prepare CapEx proposals with ROI analysis and payback projections.
- Implement a preventive maintenance program: schedule daily inspections, weekly servicing, and monthly overhauls.
- Track equipment reliability metrics (MTBF, MTTR); prioritise and oversee corrective repairs to minimise downtime.
People Leadership and Development
- Recruit, onboard, and train new team members with clear role definitions.
- Lead and guide supervisors, technicians, operators, and support staff to ensure smooth operations.
- Set performance targets (KRAs) for team members and review progress regularly.
- Build a culture of safety, discipline, and teamwork across the plant and mine.
- Identify skill gaps and arrange training on technical, safety, and leadership topics.
- Coach team members to improve performance and build accountability.
Qualifications and Experience
- Bachelor’s degree in Mining Engineering, Mechanical Engineering, Geology, or a related field.
- Post‑graduate diploma or management qualification (e.g., MBA) is advantageous.
- 8 to 12 years in quarry/mining/aggregates operations, with at least 2 years in a leadership role.
- Expertise in drilling, blasting, crushing, screening processes, and SHE regulations.
- Strong financial acumen: budgeting, P&L management, and cost-control methodologies.
- Diplomacy in balancing commercial objectives with regulatory and community interests.
- Exceptional communication skills for clear stakeholder engagement at all levels.
- Proven track record in problem-solving under pressure and driving process improvements..
Tools to Use
- ERP Software (Aerosol - E-Quarry)
- MS Office Suite
- Quality checking instruments
Job Type: Full-time
Pay: ₹50,000.00 - ₹70,000.00 per month
Benefits:
- Commuter assistance
- Food provided
Application Question(s):
- What is your current salary?
Experience:
- Plant management: 3 years (Preferred)
License/Certification:
- Blasting Licence (Preferred)
Location:
- Pardi, Gujarat (Preferred)
Work Location: In person
