Head of Operations

Job Title:

Location: Bangalore, Karnataka

Department: Operations / Manufacturing

Reporting to: Managing Director / Director Production

Job Summary:

We are seeking a highly experienced and process-driven Operations Manager to oversee and optimize all aspects of manufacturing, quality, and supply chain operations for our Low Voltage Transformer and Wiring Harness division. looking at candidates with 15–20 years of industry experience, including hands-on involvement with international manufacturing standards (such as ISO 9001, IATF 16949, RoHS, REACH, CE, UL, etc.). This role demands a proactive leader with strong operational acumen, cross-functional coordination capabilities, and a continuous improvement mind-set.

Key Responsibilities:

Operations & Manufacturing:

• Lead end-to-end manufacturing operations for low voltage transformers and wiring harnesses.
• Drive production efficiency, reduce downtime, and ensure optimal use of materials, labour, and equipment.
• Implement lean manufacturing, 5S, Six Sigma, and other continuous improvement initiatives.
• Oversee plant layout planning, capacity planning, and equipment utilization.

Quality & Compliance:

• Ensure adherence to international quality standards (ISO, UL, CE, RoHS, REACH).
• Lead internal/external audits and corrective/preventive action plans (CAPA).
• Maintain documentation and traceability as per global compliance norms.
• Collaborate with QA/QC teams to monitor product quality across all stages.

Supply Chain & Procurement:

• Coordinate with procurement, inventory, logistics, and vendor management functions.
• Drive cost-effective sourcing strategies while ensuring timely availability of raw materials and components.
• Work closely with SCM team for forecasting, inventory control, and delivery schedules.

Team Leadership & HR:

• Lead a multidisciplinary team including production, maintenance, quality, and planning staff.
• Promote a culture of accountability, safety, and skill development.
• Identify training needs and drive employee engagement and retention strategies.

Customer Interaction & Project Management:

• Collaborate with sales and design teams to deliver custom product solutions on time.
• Interact with international clients and auditors as needed.
• Ensure on-time delivery of customer orders with required quality standards.

Technology & Innovation:

• Stay abreast of emerging technologies in low voltage transformers and wiring harness production.
• Recommend and implement automation and smart manufacturing practices.
• Lead digital transformation initiatives (ERP, MES, IoT, etc.).

Required Qualifications & Experience:

• B.E./B.Tech in Electrical, Electronics, or Mechanical Engineering (mandatory).
• MBA in Operations/Management is a plus.
• 15–20 years of relevant industry experience in a similar product domain.
• Proven track record of managing factory operations with 200+ employees.
• Sound knowledge of international certifications and regulatory compliance.

Key Skills:

• Production Planning & Control (PPC)
• Quality Systems & Regulatory Compliance
• Cost Optimization & Budgeting
• ERP/MRP Systems (SAP, Oracle, etc.)
• Vendor Development & Negotiation
• Lean Manufacturing, 5S, TPM, Six Sigma
• Strong Communication & Leadership
• Customer-Centric Execution

Preferred Exposure:

• Experience in exporting to European, US, or Middle East markets.
• Worked with multinational clients or joint ventures.
• Familiarity with tendering and OEM/ODM manufacturing models.