Job
Description
Job Description – Senior Manager / DGM – Manufacturing Engineering (Motors & Electronics)
Position Overview: We are looking for an experienced Manufacturing Engineering Professional with expertise in process planning, new product industrialization, line setup, and automation for Motors & Electronics manufacturing. The role requires strong knowledge of production engineering, jigs and fixtures, lean manufacturing, and problem-solving to ensure smooth launches, cost efficiency, and operational excellence.
Key Responsibilities Plan and execute process design, line balancing, capacity planning, and production ramp-up using Gantt Charts / MS Projects.
Conceptualize, design, and develop efficient jigs and fixtures (automation preferred – spot welding, screwing technologies, bowl feeders, noise testing, etc.).
Define manufacturing processes for new products in Motors & Electronics.
Estimate labor cost, cycle time, and capital investment for new business proposals.
Coordinate and ensure timely purchase order release for equipment and tooling suppliers.
Work with the design team to ensure Design for Assembly (DFA).
Develop concepts for new assembly lines, SPMs, jigs, fixtures, and test benches.
Collaborate with cross-functional teams (CFTs) – program management, design, purchase, and supply chain – to meet program goals.
Define and develop packaging requirements for incoming and outgoing parts.
Manage qualification and validation of tools, equipment, and lines both at supplier sites and at plant.
Train operators and stakeholders (Manufacturing / Maintenance / Quality) on new equipment and processes.
Troubleshoot equipment and tooling issues using 8D and structured problem-solving techniques.
Prepare for and lead customer audits, Run@Rate, and PPAP approvals.
Develop process documents – flow charts, PFMEA, control plans, SOPs, and work instructions.
Drive productivity improvements, safety initiatives, and continuous improvement projects.
Work on vertical integration projects to enhance in-house capabilities.
Qualifications & Experience Bachelor’s / Master’s degree in Mechanical / Production / Industrial Engineering.
10+ years of experience in Manufacturing Engineering (with at least 8 years in Motors & Electronics, BLDC motors, stators, rotors).
Strong understanding of GD&T, tolerance stack-up, DFA/DFM, ergonomics, and poka-yokes.
Knowledge of industrial engineering tools (MOST, work measurement, line balancing).
Proven expertise in Lean Manufacturing, VSM, SMED, OEE, and cost reduction initiatives.
Experience in capital investment estimation, labor costing, and quoting process.
Exposure to IATF audits and automotive quality standards.
Good knowledge of electronics manufacturing processes.
Software & Technical SkillsLabVIEW / LabWindows programming.
PLC programming (Allen Bradley, Mitsubishi, OMRON, Delta, etc.).
Pneumatic circuit design (FluidDraw, SMC Pneudraw).
Exposure to IoT, Industry 4.0, and data analytics.
Key Competencies Strong communication and presentation skills.
Self-motivated with ability to work independently.
Logical problem solver with structured approach (8D).
Execution-focused and able to make sound technical decisions.
