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Job Description

Job Description

Job Title: Engineer (Automation)

Department: Automation Service

Reports to: Head of department

Location: Ahmedabad

Experience: 1 to 5 years


SUMMARY

Automation Engineer shall provide technical Support, develop, test and implement software tools or programs to execution and implementation of automation solutions.

Key Responsibilities

1. Automation System Design & Integration

  • Design, develop, and implement automation solutions for capital goods production lines.
  • Integrate PLCs, SCADA, HMIs, robots, CNC systems, sensors, drives, and actuators.
  • Select appropriate automation hardware and software based on project requirements.
  • Develop electrical and control schematics using industry standards.

2. Manufacturing Process Optimization

  • analysed existing production processes and identify automation opportunities.
  • Optimize workflow, cycle time, take time, and equipment utilization.
  • Implement Lean Manufacturing, Six Sigma, and TPM principles to improve efficiency.
  • Conduct time-and-motion and root-cause analysis.

3. Equipment Installation, Commissioning & Validation

  • Lead installation, calibration, and commissioning of automated machinery and production lines.
  • Perform FAT (Factory Acceptance Testing) and SAT (Site Acceptance Testing).
  • Ensure systems meet performance, safety, and regulatory requirements.

4. Maintenance & Troubleshooting

  • Provide technical support for automated systems and capital equipment.
  • Diagnose issues with PLC programs, robots, sensors, drives, hydraulics/pneumatics, and electrical panels.
  • Develop preventive and predictive maintenance strategies.
  • Train maintenance teams on troubleshooting and system operation.

5. Project Management & Cross-Functional Collaboration

  • Manage automation and machinery upgrade projects from concept to completion.
  • Prepare project budgets, timelines, documentation, and technical reports.
  • Coordinate with production, quality, design, suppliers, and external automation vendors.
  • Ensure compliance with safety standards (ISO, OSHA, CE, IEC).

6. Digital Manufacturing & Industry 4.0

  • Implement Industry 4.0 tools such as IoT sensors, smart machines, cloud monitoring, and data analytics.
  • Work with MES, ERP, and digital twin technologies to improve plant performance.
  • Monitor KPIs (OEE, downtime, scrap rate) and drive continuous improvement.

7. Quality & Compliance

  • Develop quality control plans for automated equipment and processes.
  • Ensure adherence to manufacturing standards (ISO 9001, ISO 14001, ISO 45001).
  • Work with QA teams on process validation and SPC analysis.

Required Skills & Competencies

Technical Skills

  • PLC programming (Siemens, Allen-Bradley, Mitsubishi, Schneider, etc.).
  • SCADA/HMI development.
  • Robotics (ABB, Fanuc, KUKA, Yaskawa).
  • Electrical systems, hydraulics, pneumatics, servo/variable-frequency drives.
  • CAD/CAE tools (AutoCAD, SolidWorks, EPLAN).
  • Understanding of MES/ERP systems.

Soft Skills

  • Strong analytical and problem-solving abilities.
  • Project management and time-management skills.
  • Cross-department communication and leadership.
  • Attention to detail and safety awareness.

Educational Requirements

  • Bachelor’s degree in Electrical and Electronics, Electrical, Electronics and Automation.


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