Detailed skills/experience:
Design and development of manual & automatic test equipment/machines, mechanical & electro-mechanical test manual/automatic assembly jigs/fixtures/systems etc. Ability to implement cost-effective methods of testing, validation methods and troubleshooting systems and equipment. Prepare test and diagnostic programs, designs test fixtures and equipment. Managing Special Purpose Machine Vendors for getting the SPM developed, process capabilities (Cpk) analysis on test equipment prior to deployment on the production floor. Deep understanding of a variety of test engineering standards and specifications. Proficiency/Basic knowledge about writing/understanding algorithm for developing Test Software Logic, Test software architecture, ability to identify or isolate issues between test hardware & test software, knowledge about process automation/robotics to get productivity, capability to complete demanding assignments by applying advanced test engineering methods and tools. Software Platform- LabVIEW, Python, Java, etc. Troubleshooting activities involving repair & maintenance of test equipment/machines/fixture jigs as well as product failure analysis, facilitate issue identification and analysis, driving TPM (Total Productive Maintenance) for test equipment/machines to improve the OEE (Overall Equipment Effectiveness), ability to develop safety fixtures for machines/test equipment, Spare management strategy. Sound knowledge of manufacturing processes of electronic or electromechanical products, ICT process & basic ICT/flying probe test techniques, testing procedures, ESS or other reliability tests, hands on experience/knowledge related with soldering processes, potting processes, ability to provide the alternate methods/ test solutions in case of failure of test equipment/machines, root cause analysis/failure analysis, component engineering, TPM/OEE etc. Awareness about end to end new product development (NPD) process, phase in-phase out planning, technical feasibility analysis, project management skills, participate in project teams, creating solutions that meet the dynamic needs of new products from concept development through the start of production and preparation of end-to-end ISC NPD program schedule, Qualifications & Trial Run processes, Agency Certification knowledge , Awareness about Engineering Change Notices (ECN) process.As a Sr Test Manufacturing Engineer here at Honeywell, you will develop and implement test strategies, lead engineering activities, collaborate with teams, and drive continuous improvements to optimize efficiency, quality, and productivity.You will report directly to our [Title] and you'll work out of our [City, State] location on a [Hybrid, On-site, Remote] work schedule.
Other Tech Knowledge:
- Sound in electronic, instrumentation & electrical fundamentals, digital and analog electronics, microprocessors, microcontrollers, ADC/DAC, Op Amp. Etc., troubleshooting of electronics and instrumentation-based test equipment/machines, electronic & electromechanical manufacturing processes, IPC standard.
- Sound in GPIB, LXI, PXI, Serial (RS232 and RS485) and USB test instruments communication, PLC, shall be well familiar with DE, HART, FIELD BUS, IPC, Profibus protocol etc.
- Knowledge on test instruments from NI, VXI/VTI, Agilent, Tektronics, Chroma, Fluke , Krohn-Hite, and California instruments, Ametek etc.
- Debugging skills of test software source codes written in Lab-view, Lua Scripts , C, C++, VB etc.
- Mechanical engineering basics, understanding of mech drawing, circuit schematics, electrical diagrams, compressor, pneumatics, knowledge about process chemicals etc.
- HSE- Machine Safety, Kaizen, Poka-yoke techniques, RCA etc.
Soft Skills:
- Effective verbal and written communication/presentation skills
- Basic Financial knowledge- working capital, inventory, product costing, capital budgeting etc.
- Fluent in English and local dialect
- Proficiency in MS Word, MS Excel, MS Power Point, MS Project.
- Hands-on experience in SAP/ERP systems etc.
- Basics knowledge about lab-view, NI lab-windows platform, Python, Java, etc.
- 6-sigma, Cp, Cpk, Pareto Analysis, statistical techniques etc.
Location : Honeywell, Fulgaon, Pune
Shift : General Shift. But sometimes shall have to attend global meetings in the evening. Person may have to work late evening Or on Saturday/Sunday in case of Crisis Situation. No work from home (WFH) for this role.
Key Responsibilities:
- In-House Design/Development & Deployment of Automatic Test Equipment (ATE's)
- Design, deployment of Mfg. Process on floor & improvements.
- Develop new techniques, analytical tools and improve work practices.
- Test Engineering documentation & improvements, Scope of Work documents for customized equipment build though third party.
- Automation & Digitalization & Refurbishment of old Test Equipment/Jigs
- Yield Management, RCA/failure analysis & troubleshooting of test equipment, products & process.
About UsHoneywell helps organizations solve the world's most complex challenges in automation, the future of aviation and energy transition. As a trusted partner, we provide actionable solutions and innovation through our Aerospace Technologies, Building Automation, Energy and Sustainability Solutions, and Industrial Automation business segments - powered by our Honeywell Forge software - that help make the world smarter, safer and more sustainable.
