Assistant Manager - Engineering

Coats is a world leader in thread manufacturing and structural components for apparel and footwear, as well as an innovative pioneer in performance materials.

Trusted by the world's leading companies to deliver crucial, innovative, and sustainable solutions, we provide value-adding products including apparel, footwear and specialty threads.

With a proud heritage dating back more than 250 years and a spirit of evolution to constantly stay ahead of changing market needs, we have operations across 50 countries with a workforce of over 17,000, serving our customers worldwide.

Coats Footwear

Headquartered in the UK, Coats* connects talent, textiles, and technology to make a better and more sustainable world.

For more info, visit our website: www.coats.com

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Job Purpose

Responsible for managing dyeing machine maintenance including preventive, predictive, and breakdown activities. Oversees utility operations and maintenance (Air Compressor, Chiller, Heat Recovery, Boiler, ETP, STP, ZLD etc.). Ensures safe operation and implements energy conservation measures aligned with sustainability KPIs and objectives.

Key Result Areas

• Ensure compliance with EHS (Environment, Health, Safety) standards.
• Conduct root cause analysis for breakdowns; implement CAPA effectively.
• Maintain detailed documentation of maintenance activities and equipment performance.
• Track weekly and monthly maintenance metrics – breakdowns, MTBF, MTTR – with action plans.
• Utilize SAP Plant Maintenance module; ensure strict adherence to PM schedules.
• Improve OEE by enhancing utilization, efficiency, and reducing waste.
• Monitor and drive improvements in energy (Kwh/kg) and water (L/kg) consumption.
• Suggest and implement process modifications to reduce downtime and improve productivity.
• Support new project execution – design, layout, and installation of machines.
• Drive continuous improvement through Kaizens, One-Point Lessons, and 6S.
• Conduct employee training; ensure compliance with SOPs, TaRA, and MSA reviews.
• Manage maintenance inventory effectively to support MTTR objectives.

Knowledge, Competencies, and Key Behaviours Required

• Bachelor’s degree in Mechanical Engineering.
• Minimum 7 years of relevant industry experience in process maintenance and utility O&M.
• Proficient in SAP, AutoCAD, and MS Office tools.
• Strong analytical, problem-solving, and critical thinking abilities.
• Effective time management and multitasking skills.
• Proven leadership to manage a diverse technical team.
• Familiarity with legal compliance under Factories Act and TN Factory Rules.
• Working knowledge of health, safety, and environmental standards.
• Flexibility to work in rotational shifts.
• Proficiency in Tamil and English – reading, writing, and speaking is mandatory.
• Certifications in internal audits, Lean Six Sigma, or ISO management systems are added advantages.

At Coats Group, we are committed to innovation, excellence, and fostering a diverse and collaborative environment where every team member can thrive. If you are passionate about making an impact in the textile industry and eager to join a global leader with a rich heritage and a forward-thinking approach, we invite you to take the next step in your career with us.

Apply now to be part of our dynamic team and help shape the future of textiles.