Production Manager

We are hiring a Production Manager

🎯 Job Purpose:

Plan, execute, and control end-to-end offset carton production activities including printing, coating, die-cutting, folding, and gluing. Ensure safety, quality, on-time delivery (OTIF), cost control, and productivity targets are consistently achieved.

📌 Requirement: Production Manager – Offset Carton Manufacturing

📍 Location: Hyderabad unit 2

🧩 Experience Required: 8–15 years in offset carton manufacturing (3+ years in a managerial role)

🎓 Qualification: Diploma / BE / BTech in Printing Technology, Mechanical, or Production Engineering

🛠️ Key Responsibilities:

1. Production Planning & Control

* Prepare daily, weekly, and monthly production plans based on demand and capacity

* Ensure optimal utilization of offset printing machines, die cutters, and folding–gluing lines

* Monitor plan vs actual and take corrective actions to avoid delays

* Control WIP and finished goods inventory

2. Offset Printing Operations

* Manage offset printing processes (Heidelberg / Komori / KBA or similar)

* Ensure accurate shade matching and print quality standards

* Control ink consumption and minimize wastage

* Approve first-off samples and ensure process adherence

* Reduce setup time and changeover losses

3. Quality & Compliance (Pharma Focus)

* Ensure compliance with GMP, GDP, ISO, and customer quality standards

* Control mix-ups, traceability, line clearance, and batch documentation

* Coordinate with QA for in-process and final inspections

* Drive Right First Time (RFT) and reduce rejections

4. Safety, EHS & 5S

* Ensure adherence to EHS standards and safe machine operations

* Conduct safety talks and risk assessment

* Investigate incidents and implement corrective actions

* Implement 5S, visual management, and housekeeping standards

5. Manpower Management

* Plan and deploy manpower efficiently across shifts

* Monitor attendance, overtime, and productivity

* Train operators on machines, quality awareness, and safety

* Build multi-skilled teams and reduce dependency risks

6. Continuous Improvement & Lean

* Implement Lean Manufacturing, TPM, Kaizen, SMED, and OEE initiatives

* Improve carton output and reduce waste

* Reduce ink, power, and material losses

* Track KPIs including OEE, OTIF, rejection %, and cost per 1000 cartons

7. Cross-Functional Coordination

* Coordinate with Planning, QA, Maintenance, SCM, and Dispatch teams

* Ensure timely availability of boards, inks, plates, dies, and consumables

* Support new product development, trials, and customer audits

8. Reporting & Documentation

* Prepare daily production reports and MIS dashboards

* Present performance reviews to management

* Maintain SOPs, work instructions, and batch production records

🌟 Key Skills & Competencies:

* Strong knowledge of offset printing and carton conversion processes

* Production planning and capacity management expertise

* GMP and pharma packaging compliance knowledge

* Lean, TPM, and continuous improvement mindset

* Strong leadership and communication skills

* Data-driven decision making and problem-solving ability

📊 Key Performance Indicators (KPIs)

* Production output vs plan

* OTIF delivery performance

* OEE improvement

* Rejection and rework reduction

* Cost per unit

* Zero safety incidents

📩 Interested candidates share updated resume to 👉 prajakta@prosapiens.in