Deputy Manager - Operational Excellence

Job Details

Position : Deputy Manager – Operational Excellence

Job Location : Halol

About The Company

Job Requirement

• B.E Mechanical with 8+ years’ experience into operational excellence, continuous improvement, or process optimization within manufacturing industry
  

Operational Excellence & Process Improvement:

• Measure and monitor Overall Equipment Efficiency (OEE) for critical workstations
• Identify process bottlenecks and implement lean-based solutions to enhance productivity, reduce waste, and improve quality
• Lead initiatives using Lean, Six Sigma, Kaizen, and TPM tools to embed a culture of continuous improvement
• Drive 5S implementation and maintain workplace housekeeping standards through audit-backed practices
• Implement one-piece flow/continuous flow concepts to eliminate production waste and improve flexibility
• Map current process using VSM, Takt Time, SMED, and propose new streamlined workflows
  

Performance Monitoring & Reporting

• Develop and maintain dashboards and KPIs related to Productivity, Quality, Safety, and Breakdown
• Conduct RCA, CAPA, and risk mitigation for process deviations and inefficiencies
• Prepare reports and visual boards reflecting status on Quality, Productivity, and Equipment Health
  

Visual Management & Quality Tools

• Implement visual controls for work instructions, safety, 5S, and status indicators
• Create scientific flowcharts, PFMEA, and product status indicators
• Facilitate use of visuals for training, tracking, and daily shopfloor monitoring
  

TPM & SMED Implementation

• Apply TPM principles using the 8-pillar methodology and lead related projects
• Drive SMED (Single-Minute Exchange of Dies) implementation to reduce changeover time and increase throughput
  

Training & Change Management

• Conduct training sessions on Lean, 5S, SMED, TPM, and operational excellence practices for shopfloor and supervisory teams
• Support change management initiatives to build a culture of Kaizen and problem-solving
• Mentor team members on productivity, quality, and safety enhancements
  

QMS & Compliance

• Maintain and manage documentation in compliance with ISO & OEHS systems
• Conduct internal audits and support external audit processes
• Hold internal/lead auditor certification and apply audit findings towards operational improvements
  

Continual Improvement (Kaizen & Suggestion Programs)

• Drive idea generation through Kaizen programs; screen and implement selected suggestions
• Track and report number of Kaizens implemented and benefits realized
• Capture and share learnings and improvements monthly
  

Skills And Competencies

• In-depth knowledge of Lean Manufacturing, Six Sigma, 5S, Kaizen, SMED, TPM, and Visual Management
• Strong analytical and problem-solving abilities; skilled in RCA, CAPA, and risk analysis
• Proficient in MS Excel, PowerPoint, and ERP tools (preferably SAP)
• Skilled in data visualization and KPI dashboard development
• Strong facilitation and communication skills; ability to lead cross-functional teams
• Certified Internal/Lead Auditor for ISO & OEHS systems
  

Contact Person : Prasiddhi Gambhir

Email :

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