Senior Process Engineer

About The Company

www.acegreenrecycling.com

If you’re passionate about clean technology, sustainability, and innovation to have a real-world impact—Ace is the right place. Join us and together we will build the future greener and more sustainable.

Role:

Education:

Experience:

Location:

Responsibilities:

• Develop, review, and optimise PFDs and P&IDs for the chemical industry and new plant installations.
• Prepare detailed mass balances, water balances, and energy balances for process systems and equipment design.
• Work in close coordination with the Senior Design Engineer and General Manager – Design & Engineering to finalise process layouts, system configurations, and integration with existing facilities.
• Evaluate and select process equipment to ensure compatibility with design and operational parameters.
• Support commissioning, start-up, and performance validation of new or modified process units.
• Analyse process data to identify opportunities for improvement in efficiency, yield, and energy consumption.
• Ensure compliance of all process designs with applicable environmental, safety, and regulatory standards related to battery recycling.
• Provide technical support for the preparation of process documentation, specifications, and operating procedures.
• Coordinate with cross-functional teams, including mechanical, electrical, and control engineering, during design and execution phases.
• Participate in HAZOP reviews, risk assessments, and design audits to ensure safe and reliable operation of process systems.

Requirements:

• 9+ years of experience in process engineering, design, and commissioning within:
• Battery recycling or metal refining industries, or
• Chemical, metallurgical, or hydrometallurgical process plants.
• Strong knowledge of process simulation, material and energy balances, and reactor/system design.
• Proficiency in PFD and P&ID preparation, review, and verification.
• Familiarity with process modelling and design software (e.g., Aspen Plus, HYSYS, AutoCAD, or equivalent).
• Good understanding of environmental and safety regulations applicable to recycling and metallurgical processes.
• Experience in equipment sizing, heat and mass transfer calculations, and utility integration.

·      Familiarity with QA/QC systems and regulatory reporting.

• Proficiency in MS Office tools (Excel, Word, PowerPoint).

Why Join Us?

ACE is a young and fast-growing organisation that is a perfect fit for ambitious people looking for an exciting job at an organisation where business and sustainability go together. ACE is dedicated to creating a diverse workforce and an inclusive workplace.

• Work on cutting-edge research and development in battery recycling and sustainable chemical processes.
• Apply advanced chemical analysis techniques to optimise processes and ensure quality control.
• Collaborate with cross-functional teams to develop innovative and environmentally responsible solutions.