Job
Description
Job Title: Instrumentation & Electrical Maintenance Engineer
Department: Maintenance (E&I)
Reports to: Maintenance Manager / Plant Head
Role Overview: The Instrumentation & Electrical Maintenance Engineer will be responsible for the maintenance, troubleshooting, calibration, and reliability of plant instrumentation, control systems, and electrical equipment. This role ensures the continuous operation of process automation and electrical systems with minimal downtime while adhering to safety and compliance standards.
Key Responsibilities: Instrumentation Responsibilities: Perform preventive, predictive, and breakdown maintenance of process instruments such as pressure transmitters, temperature sensors, level instruments, flow meters, control valves, load cells, PID controllers, and weighing scales.
Conduct calibration of field instruments using standard tools as per the defined schedule and maintain accurate calibration records.
Troubleshoot and maintain PLC, DCS, SCADA, VFD, and HMI systems (Siemens, Allen Bradley, Delta, Mitsubishi, ABB, etc.).
Work with communication protocols like Ethernet, TCP/IP, Modbus, RS232, Profinet, and Profibus.
Maintain and troubleshoot VFDs, servo motors, and control systems to ensure smooth plant automation.
Interpret and utilize P&IDs, loop diagrams, instrument index, and wiring schematics for effective troubleshooting and maintenance.
Support shutdowns, turnarounds, and project commissioning as per schedules.
Ensure compliance with GMP, FDA, ISO, or other regulatory requirements for documentation in chemical or pharma industries.
Manage spare parts for instruments and coordinate with procurement for timely replenishment.
Liaise with vendors and OEMs for AMC, troubleshooting, and technical support.
Electrical Responsibilities: Perform routine, preventive, and breakdown maintenance of electrical equipment including LT/HT panels, motors, transformers, VFDs, DG sets, UPS systems, switchgears, and lighting systems.
Troubleshoot and resolve electrical faults in plant machinery and distribution systems.
Operate and maintain power distribution boards, electrical panels, and control circuits.
Monitor power quality, load balancing, and energy efficiency to ensure stable plant operations.
Maintain documentation of maintenance records, logbooks, checklists, and equipment history.
Ensure compliance with IE Rules, IS/IEC standards, energy audit guidelines, and company safety standards.
Support installation, commissioning, and testing of new electrical systems and equipment.
Participate in electrical safety audits and implement corrective actions as needed.
Conduct daily inspections of plant electrical installations to detect and mitigate potential risks.
Manage spare inventory for electrical equipment and coordinate with stores and procurement for availability.
Collaborate with contractors, OEMs, and service providers for repairs and maintenance contracts.
Required Qualifications & Experience: Education: Diploma / B.E. / B.Tech in Electrical, Electronics, Instrumentation, or related engineering fields.
Experience:3–8 years of relevant experience in process industries (steel, chemical, cement, power, pharma, manufacturing, etc.) in instrumentation and electrical maintenance.
Skills & Competencies: Technical Skills: Proficient in handling PLC/DCS/SCADA systems, including troubleshooting and maintenance.
Calibration expertise for a variety of field instruments.
Hands-on knowledge of VFDs, servo motors, and industrial communication protocols.
Ability to read and interpret technical drawings, P&IDs, wiring diagrams, and schematics.
Strong troubleshooting skills in both instrumentation and electrical domains.
Behavioral & Soft Skills: Good communication and coordination skills.
Ability to handle pressure and respond effectively during breakdowns.
Strong focus on safety, compliance, and quality.
Proactive, analytical, and detail-oriented mindset.
Team player with good interpersonal skills.
Why Join Us: Opportunity to work with cutting-edge technology and automation systems.
Play a crucial role in ensuring uninterrupted plant operations and contributing to operational excellence.
Exposure to multi-disciplinary maintenance and large-scale industrial setups.
