Manager

Job Summary: The Production Manager for the Sofa Unit is responsible for overseeing all aspects of the manufacturing process to ensure the efficient, high-quality, and timely production of our sofa products. This role requires a strong leader with extensive knowledge of furniture manufacturing, a focus on quality control, and the ability to manage a diverse team. The ideal candidate will be a problem-solver who can optimize production workflows, reduce waste, and drive continuous improvement initiatives.

Key Responsibilities:

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  Production Oversight:

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    Plan, coordinate, and supervise all daily production activities within the sofa manufacturing unit, including frame building, cutting, sewing, upholstery, and final assembly.

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    Develop and implement production schedules to meet customer demand and delivery deadlines.

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    Monitor and control production processes to ensure products meet quality standards and specifications.

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    Troubleshoot and resolve production issues, equipment malfunctions, and material shortages.

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  Team Management & Leadership:

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    Lead, mentor, and train a team of production staff, including supervisors, skilled craftsmen, and assemblers.

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    Conduct performance reviews, provide constructive feedback, and foster a positive and collaborative work environment.

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    Ensure all staff adhere to company policies, safety protocols, and quality standards.

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    Manage staffing levels, including hiring, scheduling, and overtime as needed.

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  Quality & Process Improvement:

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    Implement and maintain robust quality control procedures at every stage of the production process.

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    Analyze production data and metrics to identify areas for improvement in efficiency, cost reduction, and waste elimination.

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    Champion lean manufacturing principles and continuous improvement initiatives (e.g., 5S, Kaizen).

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    Work closely with the design and R&D teams to ensure new products are manufacturable and meet quality targets.

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  Inventory & Materials Management:

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    Collaborate with the procurement team to ensure timely availability of raw materials (wood, foam, fabric, springs, etc.).

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    Oversee inventory levels of raw materials and finished goods to prevent shortages or excess stock.

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    Minimize material waste and manage scrap rates effectively.

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  Safety & Compliance:

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    Ensure a safe working environment by enforcing all company safety policies and procedures.

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    Conduct regular safety meetings and inspections.

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    Maintain compliance with all relevant local, state, and federal regulations.

Requirements

• Education: Bachelor's degree in Engineering, Operations Management, or a related field preferred. Relevant experience may be considered in lieu of a degree.

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  Experience:

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    Minimum of [e.g., 5-7] years of experience in a production management role, preferably within the furniture or upholstery manufacturing industry.

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    Proven experience managing a team of [e.g., 20+] employees.

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    Strong technical knowledge of the sofa manufacturing process, including wood framing, cutting, sewing, and upholstery techniques.

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  Skills:

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    Exceptional leadership and team management skills.

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    Strong analytical and problem-solving abilities.

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    Excellent communication and interpersonal skills.

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    Proficiency with production management software and Microsoft Office Suite.

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    Knowledge of lean manufacturing and quality control methodologies (e.g., Six Sigma, ISO 9001).

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    Ability to work effectively in a fast-paced and dynamic environment.