Lead Process Engineering

Network and links

Internal:

• Product design engineers, Manufacturing, Sourcing, Supply chain, Industrial Quality, industrial costing manager, Tooling Engineer, Planning and PrCCM
  

External:

• The link with central team (RBPE and IS&T) on métier & IS tool.
• Central Indus / Methods & Tools. Engineering, Central PME.
• Industrial data Managers from other sites
  

Overall Purpose of the Role:

• Defines the manufacturing process and associated equipment for a new product, considering the industrial policy, existing standards and constraints of the project.
• Perform industrial documentation for the project & lead the project
• Estimate the manufacturing workload for the part corresponding to his domain
• Need to handle a team, drive & execute the project ensuring industrial deliverables
• Able to execute the project individually & lead the CFT , identify risk & drive team for solutions
  

Responsibilities

During specification and preliminary design phases:

• Gather Industrial requirements Engineering has to comply with, during product specification and design. Explain them to Engineering.
• Participate actively to the product design in co-engineering mode, using appropriate methodologies.
• Design the macro-process, based on standard SMP.
• Prepare introduction of new technologies, if need be, with associated process validation plan.
• Identify needs of specific manufacturing equipment, Estimate method time , line balancing
• Identify critical process steps where to perform detailed Process FMEA and full FAR / FAI.
  

During detailed design phase and before Serial Go:

• Industrial documentation, industrial data sheets, IMFU (Industrial Maturity Follow-Up)
• Perform P-FMEA.
• Participate to validation of prototypes if any.
• Develop specifications of industrial means for serial production.
• Define workstation layouts, considering ergonomic and EHS rules and optimizing movements.
• Validate product design and industrialization through FAR and FAI
• Participating in proto build along with engineering team & ensuring all issues are closed
  

After serial Go:

• Industrialize retrofit after engineering changes: documentation, workstation definition / update.
• Support Production to achieve manufacturing QCD targets.
  

Other activities:

• Bring his expertise to the industrial Costing Manager during tender phase
• Participates in R&D programs as industrial representative
• Perform industrial REX on manufacturing processes
  

Qualifications And Skills

Education:

Desired Knowledge / Experience

• Manufacturing or Manufacturing Engineering background with 8 to 12 years experience preferably in the railway industry / Automobile industry
• Technical experience of Process Engineering, writing manufacturing work instructions, line balancing, Manufacturing Engineering & Lean Manufacturing
• Experience in working with an ERP (such as SAP) for Bill of Materials, Routings, Configuration followup
• Working knowledge in Quality, EHS standards and Ergonomics.
• Knowledge of CAD and PLM tools (CATIA, DELMIA…)
• Familiar with IS common tools, Process FMEA , QRQC
• Able to manage & handle team to manage all industrial deliverables
• Strong knowledge in Manufacturing line design & layout creation
• Experience in new product development
  

Behavioral Competencies

• Conscientious. Commits and delivers, Team Player. Spirit of “Team Trust Action”
• Decisive. Obtains and uses necessary information to make decisions. Refers decision to others when appropriate
• Self-motivation ,Logical and organized , logical communication
  

Organizational Reporting

Important to note