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Vilas Transcore Limited logo

QC manager - Radiator Transfomers

8 years

48 - 96 Lacs

Vadodara Gujarat India

Posted:1 day ago| Platform: Linkedin logo

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Skills Required

qc manufacturing reports fabrication welding inspection testing painting checks cutting compliance visual corrosion documentation test traceability audits effectiveness planning management training troubleshooting coordination design support interface dispatch calibration dft fmea analysis erp sap oracle

Work Mode

On-site

Job Type

Full Time

Job Description

Job Title:

Quality Control Manager – Radiator Manufacturing (Transformer Industry)

Department:

Quality Assurance / Quality Control

Location:

[Insert Plant Location]

Reports To:

Plant Head / Director – Quality / Operations Head

Experience Required:

8 years in transformer component manufacturing or heavy fabrication industry, with at least 3–5 years in a QC managerial role

Job Objective

To lead the Quality Control department for transformer radiator manufacturing by ensuring that all incoming materials, in-process operations, and final products meet stringent quality standards, regulatory requirements, and customer specifications. The role demands a strong background in sheet metal fabrication, welding inspection, pressure testing, and painting quality control.

Key Responsibilities

  • Quality Control – Raw Materials & In-Process
  • Supervise inspection of incoming raw materials (CRCA sheets, headers, fins, welding consumables).
  • Monitor in-process quality checks during cutting, forming, welding (MIG/TIG/spot), and painting.
  • Verify compliance of welding parameters, bead quality, and dimensional tolerances.
  • Final Inspection & Testing
  • Conduct and supervise pressure/leak tests for radiator panels and assemblies.
  • Ensure all radiators meet specified customer requirements, including visual, dimensional, and functional parameters.
  • Validate painting finish, coating thickness, and corrosion resistance as per standard.
  • Quality Systems & Documentation
  • Maintain and implement ISO-compliant quality systems and documentation (inspection reports, test certificates, NCRs).
  • Ensure traceability of components and compliance with QMS/IMS requirements.
  • Prepare quality documentation for customer approvals and audits.
  • Corrective & Preventive Action (CAPA)
  • Lead cross-functional teams to implement CAPA and monitor effectiveness.
  • Reduce internal rejection rates and customer returns through proactive quality planning.
  • Team Management & Training
  • Lead and mentor a team of inspectors, weld quality technicians, and lab staff.
  • Conduct training for shop-floor teams on quality standards, defect identification, and basic troubleshooting.
  • Promote a zero-defect culture and continuous improvement mindset.
  • Coordination with Other Functions
  • Work closely with design and production teams to ensure manufacturability and quality of new radiator designs.
  • Support SCM in vendor quality evaluations and audits.
  • Interface with customers for pre-dispatch inspections (PDI) and technical clarifications.
  • Calibration & Equipment Management
  • Ensure timely calibration and upkeep of all measuring instruments (pressure gauges, vernier calipers, weld gauges, DFT meters).
  • Maintain and operate QA equipment for testing welds, pressure holding, and paint adhesion.

Key Skills & Competencies

  • Strong knowledge of welding standards (WPS, PQR), NDT (visual, dye penetrant), and sheet metal fabrication
  • Experience in pressure testing (hydrostatic or air), paint/coating quality checks, and leak detection
  • Familiarity with transformer industry standards (IS, IEC)
  • Proficiency in using QC tools: 7 QC tools, FMEA, Pareto analysis, RCA
  • Working knowledge of ERP and quality modules (SAP / Oracle preferred)
Skills: radiator,pressure,manufacturing,welding,customer,quality control,transformer,testing,documentation,materials

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