Maintenance Engineer

Overview

LeadMechanical Maintenance Engineer

Location

Reports To

Mechanical Reliability & Maintenance Strategy

• Develop, implement, andcontinuously improve mechanical maintenance plansfor all plant equipment like feedstockshredding systems, pumps, compressors, gas handling andpurification systems, hot water systems, digesters, mixers, piping, valves etc.
• Create and preventive,predictive, and condition-based maintenance plans to improveasset reliability / uptimeand reduce unplanned downtime.
• Prepare criticallist of spare parts
• Prepare root-causeanalysis (RCA) for equipment failures, finalize and implement corrective actions, and ideate for preventive actions.
• Define and monitormaintenance KPIs like MTBF, MTTR, OEE.
  

Equipment & Process Expertise

Ability Towork On Technical Part Of Biogas Plant Including

• Digesters and agitators
• Gas handling andfiltration equipment
• Shredding equipment, extruders etc.
• Hot water systems
• Centrifugal & Positivedisplacement Pumps, valves,piping, and instrumentation
  

Abilityto read drawings like P&IDs,GA, SLD, Process flow diagrams and O&Mmanuals, maintenance procedures etc.

Project Management & Engineering Support

• Ability to read, attend and expressin mechanical design reviews for modifications,debottlenecking, and capacity expansion projects.
• Ability to managemaintenance improvements, equipment upgrades, retrofits, and efficiencyimprovement projects.
• Coordinate withElectrical, Instrumentation, and Civil teams for integrated plant changes.
  

Safety, Compliance, and Quality

• Enforce a strong safetyculture; ensure all mechanical activities comply with companyand industry HSE policies and permit-to-workprocedures.
• Ability to read and understand risk assessments (HAZOP) for mechanical changes andmaintenance work.
• Ability to prepare Job safety analysis for high risksafety jobs.
  

SoftSkills

• Lead, mentor, anddevelop a team of mechanical technicians, supervisors, and rotating equipmentspecialists.
• Conduct site-based training programs on best practices, condition monitoring analytics
• Communicate status,risks, and opportunities to Plant Leadership and stakeholders.
  

Soft Skills

• Ability to lead,team management and getting work done in high pressure situations.
• Problem-solving,analytical thinking, and decision-making skills.
• Effective communicationand report / mail writing skills.
• Ability to managemultiple and high priorities and excitementto meet deadlines in a fast-paced environment.
  

KPIs

expected

• Plant Availability, reliability, and uptime
• MTBF and MTTR forcritical equipment
• Maintenance Backlog andCompletion Rate
• Spares availability andinventory accuracy