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Ford Motor Company
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Supplier Quality Assurance Engineer

Supplier Quality Assurance Engineer

Ford Motor Company

0 years

2 - 3 Lacs

chennai

Posted:2 days ago| Platform: GlassDoor logo

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Skills Required

drive management evaluation engagement manufacturing gcp tooling risk timing analysis reports compliance dfmea deployment support development retention training benchmarking lean spc assessment sourcing sim

Work Mode

On-site

Job Type

Part Time

Job Description

Experience in Powertrain , Chassis commodity

Should be knowledgeable in GD&T

Expertise in Castings / Forging, Machining process

Working experience in Heat Treatments will be an added advantage.

The role requires 60% of travel to supplier sites

Experience- 8 yrs – 10 yrs

Qualification- Engineering

. Drive Flawless Launches at assigned supplier sites
. Escalate significant issues promptly and ‘date to green’ plan to appropriate management

Conduct OnSite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs

. Drive Manufacturing feasibility Reviews with suppliers before kicking off APQP and implement relevant actions to ensure arobust process & product quality.

Drive capacity uplift actions implementation with suppliers inline with the GCP study requirements – Review supplier incremental tooling work plan and track through PPAP
Drive Production constraint risk mitigation working with Ford and Supplier teams and manage “date to green” plan
Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing
Review supplier Capacity Analysis Reports (CAR) for compliance to uplift capacity requirements
Drive robust Supplier Failure Mode Avoidance through DFMEA, PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable
Drive Supplier manufacturing health chart compliance and support development of new health charts
Drive suppliers for Special process compliance with the support of STA Technical Specialists
Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment,Q1attainment/ retention, Health chart deployment, Supplier training as required.
Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA, SPC, Gage R&R etc. as required
Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying Risk Mitigation.
Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ projects and Field Action Stop Ship / Prevent Action
Drive compliance to all organizational and corporate training requirements and SIM process compliance.

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