Senior QA/QC Engineer

Senior QC Engineer in Sheet Metal Fabrication

Job Overview:

Key Responsibilities:

• Conduct regular inspections of sheet metal parts throughout the fabrication process, including welding, bending, cutting, punching, and assembling.
• Ensure all products meet design specifications and customer requirements by reviewing engineering drawings and technical documents.
• Perform dimensional and visual inspections using a variety of measuring tools (calipers, micrometers, gauges, etc.).
• Work with the production team to ensure processes are followed correctly and quality issues are addressed promptly.
• Ensure compliance with industry standards, codes, and regulations related to sheet metal fabrication.
• Develop and implement quality control procedures to enhance product quality and minimize defects.
• Identify root causes of quality issues and work with the team to implement corrective actions.
• Document inspection results, non-conformances, and corrective actions taken.
• Assist in the training of operators and fabricators to ensure they understand quality requirements and procedures.
• Prepare and maintain reports related to quality control activities, including inspection results, audit findings, and improvement actions.
• Collaborate with engineering teams to provide feedback on design issues or improvements to ensure manufacturability and quality.
• Maintain and calibrate measuring instruments and ensure they are used correctly.
• Assist in preparing for audits and certifications as required by industry standards (e.g., ISO 9001, AS9100).
• Continuously improve the quality control process and recommend changes to enhance efficiency and product quality.
  

Required Skills and Qualifications:

• Proven experience as a QC Engineer or Quality Inspector in sheet metal fabrication or a similar manufacturing environment.
• Strong knowledge of sheet metal fabrication processes (cutting, bending, welding, etc.) and associated quality standards.
• Proficiency in preparing WPS and PQR for weld applications
• NDT level II qualification
• Proficiency in using measuring tools (calipers, micrometers, height gauges, etc.) and reading technical drawings.
• Understanding of quality control standards and industry-specific codes (e.g., ISO, ASME, or ASTM).
• Familiarity with inspection and testing equipment, including CMM (Coordinate Measuring Machines), hardness testers, and weld inspection tools.
• Experience with quality management systems and documentation (e.g., non-conformance reports, corrective actions).
• Strong attention to detail and a focus on precision.
• Knowledge of metal materials, finishes, and their properties.
• Excellent problem-solving skills and ability to analyze data.
• Effective communication skills for reporting and collaborating with cross-functional teams.
  

Preferred Qualifications:

• Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Equivalent Diploma or a related field.
• Certifications in quality management (e.g., ISO 9001, Six Sigma, or other relevant certifications).
• Experience with CAD software and the ability to read and interpret technical drawings.
• Knowledge of welding standards (e.g., AWS) is a plus.
• Preparation of WPS and PQR.
• Experience with Lean Manufacturing or continuous improvement techniques.