S.no Role Indicative Activities
1 Ensure Safety of Mixer, Calender and Extruder Equipments Loss Time Incident (LTI)/First Aid/Near MissMonitor LTI / First aid / Near Miss cases and ensure closure of safety abnormality pointsSafety - Ensure Root cause analysis is done and Plan Corrective Action and Preventive Action (CAPA)Arrange Resources / PR followup / Follow up with Purchase for PO/ Material followup /Manpower arrangement & Execution of identified points(Lock-out Tag-out) LOTOEnsure Compliance of LOTO and corrective action against deviationHealth Safety Environment Engineering (HSEE)/Auto Safety ChecksEnsure completion of HSEEEnsure completion of Auto Safety Check projectsMandatory Safety Release (MSR) ProjectsEnsure Ontime completion of engineering related MSR ProjectsAdherence to Management of Change(MOC), Job Safety Analysis(JSA),Facility Management System (FMS),Hazard Identification and Risk Assessment (HIRA), Personal Protective Equipment (PPE), Safety SOP guidelines2 Ensure effective Maintenance of Mixing,Calender & Extruder Machines Breakdown MaintenanceMonitor Previous day machine downtime and occurrenceConduct Root cause analysis (Why Why Analysis) and ensure counter measures are planned for repeated and Major Breakdown and thereby reduce Breakdown percentage of all equipmentsMonitor Meam Time To Repair (MTTR) & Mean Time Before Failure (MTBF) and ensure MTTR Reduction & MTBF improvement by reducing Breakdown occurences and DowntimeEnsure Uptime improvement of Critical equipmentPreventive Maintenance (PM)Ensure PM Compliance (CMMS), followup with team as per the schedule and identify the gaps in PM compliance and ensure 100% Compliance of PMIdentify obsolete Mixer, Calender & Extruder components and ensure migration plannedIdentify Electrical abnormalities through periodical audits and initiate correctionAllocate Job to technician, if machine released for PMShutdown MaintenancePlan Mixing, Calender & Extruder Shutdown job, Arrange resources, Follow up PR & PO, Ensure safety and completion of planned jobsEnsure smooth startup of equipments after Plant shutdownPredictive Maintenance - Based on life cycle or manufacturer's recommendation on component replacement ,ensure replacement is planned for parts or consumableConditioned Based Maintenance - Based on condition monitoring of component ,ensure replacement planned for parts or consumable plannedSpares ManagementEnsure availability of the critical spares by verifying the checklistFollowup Purchase for PR to PO conversion and material requirementFollow up of pending PR3 Ensure Cost efficiency in Mixer, Calender and Extruder machines Energy ConservationMonitor area Specific power consumptionIdentify higher consumption areas, analyse reason and take corrective measuresDiscuss with Team for Energy saving potentials and identify projects by brainstromingEnsure resources are arranged for Energy saving activities, getting Budget, PR & PO made on time and jobs executed as per planEnsure Existing Energy saving activities are going on track and expedite progress (Plan Vs Actual)Spare/ Repair & maintenance (R&M) cost reductionMonitor Preparatory Spares, Service, R&M cost and ensure control as per the budgetIdentify high consumption spares , analyse the reason and ensure adequate measures are taken for reductionIdentify high value spares & look for low cost alternativeManpower costMonitor Man power deployment, ensure compliance are met as per target and initiate corrective action against DeviationLocalisation of SparesIdentify scope for localisation of OE EEI spares4 Ensure Completion of Projects on time Ensure 100% execution of Capex projectsEnsure Capex Projects identification, making justification and getting approvalEnsure Machine Upgradation for Process/ Quality/Productivity/Safety as per the Management requirement5 Ensure implementation of TPM,TQM 5 S, & Systems TPM & TQMEnsure Reduction of Breakdown , MTBF improvement, MTTR reduction, Energy and Spare cost reduction through PM pillar and also closing of JH activities -Redtags, Source of Contamination (SOC) & Hard To Access (HTA)Ensure employee involvement in Idea/ CFT/Kaizen/projectsImplement KaizensIdentify one QCC Project and Implementation to Improve Employee Engagement5SEnsure 5S improvement in Maintenance department and support other departments for the sameTrainingMonitor Skill development , ensure training needs are identified and Training Calender preparedArrange Internal and External Training and Monitor Plan Vs Actual chartSystems/AuditCoordinate IMS Internal audit and followup with team for Completion of OFI & NC6 Ensure Legal Compliance Ensure the calibration of loadcell as per the schedule
