About TVS
TVS Motor Company is a reputed two and three-wheeler manufacturer globally, championing progress through Sustainable Mobility with four state-of-the-art manufacturing facilities in Hosur, Mysuru and Nalagarh in India and Karawang in Indonesia. Rooted in our 100-year legacy of Trust, Value, and Passion for Customers and Exactness, we take pride in making internationally aspirational products of the highest quality through innovative and sustainable processes. We are the only two-wheeler company to have received the prestigious Deming Prize. Our products lead in their respective categories in the J.D. Power IQS and APEAL surveys. We have been ranked No. 1 Company in /the J.D. Power Customer Service Satisfaction Survey for consecutive four years. Our group company Norton Motorcycles, based in the United Kingdom, is one of the most emotive motorcycle brands in the world. Our subsidiaries in the personal e-mobility space, Swiss E-Mobility Group (SEMG) and EGO Movement have a leading position in the e-bike market in Switzerland. TVS Motor Company endeavours to deliver the most superior customer experience across 80 countries in which we operate.
For more information, please visit www.tvsmotor.com.
Job Title / Role: Quality Assurance Engineer – Motor Control Unit (MCU) Development
Department: Quality Assurance
Section: QAD - Electric Vehicle
Location: Hosur Plant, Tamil Nadu
Education Qualification: Degree or Diploma in Mechanical/Automobile Engg.
Required Experience: 3-7 years of experience in relevant area.
Target Companies / Industry / Sector – Automobile Industries
Position Reports to Head of Department
Key words to source profile/ Must have skills -
About the Department / Vertical/ Section –
The Quality Assurance (QA) Department is responsible for ensuring that products and services meet the required standards of quality, reliability, and performance. This involves developing and implementing quality control processes, conducting tests and inspections, and identifying areas for improvement to prevent defects and ensure customer satisfaction
Purpose of the role
We are seeking a skilled and motivated Quality Assurance Engineer to join our team, focusing on the new product development of Motor Control Unit (MCU). As a key member of our quality assurance team, you will work closely with cross-functional teams to ensure the highest standards of quality, reliability, and performance in the design, development, and testing of MCU for electric 2W and 3W projects
Primary Responsibilities:
1. Develop comprehensive test plans and strategies for MCU development, ensuring that all features and functionalities meet performance and reliability requirements.
2. Identifying and documenting defects during development phase and post launch of product and ensuring they are resolved in a timely manner using QC story /8D tools.
3. Proactively conduct SDCA and PDCA at regular intervals on DWM, quality assurance processes and workflows, working closely with design, development and manufacturing teams to promote a culture of continual improvement.
4. Prepare reports on test progress, results, and defects, providing insights into product quality during new product development.
5. Ensure that all motor control units meet regulatory, industry, and customer-specific quality standards, including relevant certifications (e.g., AIS, ISO, IEC & TVSM standards etc.).
6. Work closely with hardware and software engineering teams to understand system designs, identify potential quality risks, and implement preventive measures.
7. Responsible for conducting QMS audits for supplier evaluation & onboarding of new vendor/supplier.
8. Responsible for conducting PPAP audits to qualify MCU for mass production.
9. Conducting benchmarking study at regular intervals for generating VAVE ideas, part localization or new vendor development.
Review and provide feedback on product requirements & drawings with designer at every stage of product development. Participate in DFMEA, DFM, DFA &DFS reviews and share feedback
Technical Skills:
1. Good understanding of motor control unit algorithms (e.g., field-oriented control, Direct torque control etc) and MCU hardware architecture.
2. Basic understanding of MCU software development cycle as per ASPICE
3. Familiarity with programming languages (e.g., Python, C/C++, MATLAB) for test automation.
4. Knowledge of automotive industry standards and regulations (e.g., AIS, ISO &IEC) standards relevant to MCU testing.
5. Basic knowledge on functional safety standard ISO 26262.
6. Strong analytical and troubleshooting skills (QC story/8D), with the ability to identify, diagnose, and resolve complex issues.
7. Good written and verbal communication skills, with the ability to work collaboratively with cross-functional teams.
8. Experience with model-based design/development (e.g., Simulink/MATLAB) is added advantage.
9. Familiarity with hardware-in-the-loop (HIL) testing and simulation environments.
Knowledge of testing MCU at dynamometer and vehicle level in torque and speed modes.
Managing points (Key KPI/KRA’s)
Functional competency
Product awareness
Manufacturing process
Manufacturing system
Quality control
Quality assurance
Measurements & Metrology
Project management
Problem solving
Behavioral competency
Communication
Interpersonal relationship
Rigor in execution
Personal leadership
Emotional Intelligence
Customer centricity
Managing & leading change
Business Acumen
