Quality Assistant Manager

1. General Quality Assurance Responsibilities

• Implement and maintain ISO 9001 / IATF 16949 quality systems.
• Assist in preparing and updating Quality Control Plans (QCP) and Process Flow Diagrams (PFD).
• Monitor and analyze in-process and final inspection reports.
• Coordinate with production, maintenance, and design teams to resolve quality issues.
• Conduct root cause analysis (RCA) and implement corrective & preventive actions (CAPA).
• Ensure documentation and traceability of all quality records and test results.
• Handle internal and external audits and support certification renewals.

2. Robotic Welding

• Inspect robotic weld parameters, path consistency, and weld bead quality.
• Monitor weld penetration, spatter levels, and undercut issues.
• Coordinate robot calibration and preventive maintenance checks.
• Analyze defect data from robotic welding and implement process improvements.

3. Manual & MIG Welding

• Inspect manual welding joints for porosity, cracks, and proper fusion.
• Ensure welding process compliance with WPS (Welding Procedure Specification).
• Monitor welder qualifications and conduct periodic skill assessments.
• Use of NDT techniques like Dye Penetrant, Visual Testing, and Ultrasonic Testing when applicable.

4. SPM Welding

• Validate jigs, fixtures, and toolings for special purpose welding machines.
• Confirm cycle time and quality consistency on customized machines.
• Troubleshoot frequent defects arising from SPM operation.

5. Press Shop (63 to 500 Ton)

• Inspect blanks and pressed components for burrs, cracks, and dimensional accuracy.
• Verify die condition and ensure die setting practices adhere to quality standards.
• Monitor thickness, alignment, and flatness using gauges and CMM (if required).
• Coordinate die tryouts and PPAP approvals for new press components.

6. Powder Coating

• Monitor pretreatment process (degreasing, phosphate coating) and ensure consistency.
• Inspect coating thickness, adhesion, gloss, and visual appearance.
• Check for coating defects such as orange peel, pinholes, and chipping.
• Maintain records of salt spray and cross-hatch test results.
• Ensure curing oven temperature profiles meet standards.

7. Reporting & Communication

• Generate daily, weekly, and monthly quality performance reports (Rejection %, PPM, Rework).
• Support customer complaint analysis (8D / 5 Why) and drive improvement plans.
• Liaison with customer quality teams during audits and product trials.

8. Skills & Knowledge Required

• Proficiency in QC tools (7 QC tools, SPC, MSA, FMEA).
• Good understanding of GD&T and engineering drawings.
• Exposure to welding symbols, metallurgy, and surface finishing.
• Basic knowledge of ERP/quality modules (SAP / Oracle preferred).

Mail Id: personnel@knitvelneedles.com

Phone No: 9942976468

Job Types: Full-time, Permanent

Pay: ₹35,000.00 - ₹50,000.00 per month

Benefits:

• Food provided
• Health insurance
• Life insurance
• Paid sick time
• Provident Fund

Schedule:

• Day shift
• Morning shift
• Rotational shift

Supplemental Pay:

• Overtime pay
• Performance bonus
• Yearly bonus

Ability to commute/relocate:

• Hosur, Tamil Nadu: Reliably commute or willing to relocate with an employer-provided relocation package (Preferred)

Education:

• Bachelor's (Required)

Experience:

• Quality management: 10 years (Required)

Location:

• Hosur, Tamil Nadu (Required)

Work Location: In person