Production Head - Tyre

• Production Management
• Lead and manage end-to-end production activities for Bias and TBR tyre lines.
• Ensure production targets (volume, quality, cost, delivery) are met or exceeded.
• Monitor daily, weekly, and monthly production metrics and take corrective actions where required.
• Coordinate with planning and inventory teams to ensure smooth raw material and component availability.
• Operational Efficiency & Process Improvement
• Identify and implement continuous improvement (CI) initiatives - Lean, Six Sigma, TPM, etc.
• Improve machine utilization, reduce cycle time, and increase overall equipment effectiveness (OEE).
• Minimize waste and ensure efficient resource utilization (manpower, energy, materials).
• Quality Assurance
• Collaborate with the QA/QC team to ensure consistent quality output and compliance with specifications.
• Drive root cause analysis (RCA) and corrective/preventive actions for quality issues.
• Ensure compliance with ISO/IATF 16949, BIS, DOT, ECE, and other applicable standards.
• People Management
• Lead, mentor, and motivate production teams to enhance skills and productivity.
• Foster a culture of accountability, safety, and continuous learning.
• Evaluate and manage workforce requirements; coordinate training and skill development.
• Safety, Health, and Environment (SHE)
• Ensure strict adherence to all safety and environmental regulations.
• Conduct regular safety audits and drive initiatives to create a zero-incident culture.
• Promote 5S and good housekeeping practices on the shop floor.
• Cross-Functional Coordination
• Work closely with maintenance, quality, R&D, HR, and supply chain departments.
• Participate in new product development (NPD) trials and industrialization.
  

• Additional certifications in Lean, Six Sigma, or TPM 15+ years of experience in tyre manufacturing, with at least 5 years in a leadership role.
  

• Mixing
• Component preparation
• Building (manual/automatic)
• Curing
• Inspection and finishing
  

Skills & Competencies

• Strong leadership and team management skills.
• Data-driven decision-making and analytical ability.
• Expertise in production planning tools and ERP systems (e.g., SAP).
• Excellent communication, problem-solving, and project management skills.
• Hands-on experience with automation and Industry 4.0 tools is a plus.
  

Key Performance Indicators (KPIs)

• Production Output vs Target
• OEE (Overall Equipment Effectiveness)
• Yield and Scrap Rate
• Manpower Productivity
• Customer Complaint Reduction
• Safety Incident Rate
• Cost per Tyre