Process / Industrial Engineer

You will be mainly accountable for:

• Conduct manufacturing feasibility studies for new products using DFA methodology, collaborating with cross-functional teams to design efficient assembly processes and line architectures aligned with Lean principles.
• Coordinate industrial performance initiatives through digitalization, standardization, energy-efficient approaches, and the incorporation of innovative technologies in alignment with ABBs sustainability and product roadmaps.
• Lead end-to-end equipment and assembly line development from preparing RFQs, supplier selection, validation, and commissioning to ROI analysis and capacity simulation for new products.
• Provide ongoing industrialisation support by resolving critical production issues, monitoring equipment performance, and ensuring robust, efficient, and safe manufacturing processes.

Qualifications for the role:

• Educational Qualification: B.E/ B. Tech in Mechanical, Industrial, or Production Engineering with 10-15 years of relevant experience in manufacturing and assembly process engineering.
• Technical Skills: Extensive knowledge in assembly process design, SPM (Special Purpose Machines), fully automatic machine development, lean manufacturing, MTM (Methods Time Measurement), and VSM.
• Assembly Technologies: Practical experience with a wide range of assembly technologies including laser marking, riveting, soldering, ultrasonic welding, robotics, packaging, vision systems, and pneumatic/Electro-Mechanical systems.
• Process & Line Development: Extensive experience in end-to-end assembly line development, including DFA, PFMEA, LADM documentation, process flow simulation, and capacity/takt time analysis.
• Design & Quality Knowledge: Skilled in jigs and fixture design, GD&T, product qualification principles (Cp, Cpk, Six Sigma, Poka-Yoke, Jidoka), and advanced testing techniques (mechanical, electrical, and thermal).
• Digital & Lean Initiatives: Knowledgeable in Industry 4.0, digitalization in assembly processes, ergonomic and safety standards, and continuous improvement through lean tools and automation integration.
• Leadership & Collaboration: Demonstrated leadership, project management, and cross-functional collaboration skills with effective communication and people management capabilities.