Manager Manufacturing Engineering – Vehicle assembly- Listed Automotive, Pune

Employer      -  Listed Automotive Company

Role.         –   Manager Manufacturing Engineering – Vehicle assembly

Job Location   -  Pune

Qualification   - B.E / Btech from good colleges

Role and Responsibilities:

Process designing, assembly readiness - robust process, high repeatability

Lead the team to ensure on-time build of pre-pilot batch, pilot batch and SOP batches.

Identify and close DFA points.

End of Line readiness, proficiency in CAN communication.

Q issues – QSR RFT defects elimination

Trouble shooting of defects using problem solving tools like 7QC tools, Why-Why analysis etc

Capacity generation as and when required in stringent time frame

Assembly related ECR monitoring and implementation.

- *Supplier Engagement*:

Ensure sub-assembly process establishment at supplier ends for new sub-assemblies, with systems, displays of IPO, SOP, Q alerts, Pokayoke check sheets

- *CBU / CKD / PLP process readiness*

Define packing configuration for new models introduced in export market.

Define container layout for CBU/CKD/PLP despatches.

Coordinate with suppliers for new packing material development.

*Process Optimization*:

Analyze and refine manufacturing processes to meet optimal cost and quality benchmarks, including process engineering, tooling procurement. Lead ECRS activities.

- *Equipment Development*:

Design new machinery and upgrade existing equipment to improve production capabilities, and meet new model requirements.

- *Cost Management Initiatives*:

Conceptualize and lead projects focused on reducing operational costs.

*Additional Responsibilities:*

*Team Management/Documentation*:

Supervise and mentor a team, providing guidance and support to ensure successful project execution. Ensure documentation readiness (TD, BOM, IPO, etc.)

- *Collaboration*:

Work with cross-functional teams to improve production processes, ensure compliance with safety and quality standards, and implement continuous improvement initiatives.

- *Project Management*:

Proven track record of managing large projects (Material handling automation, MES, PokaYoke, etc. )from inception to completion, ensuring timely and within-budget delivery.

Technical/ Functional:

• New product development knowledge 
• APQP/DFA/DFM/DFMEA/PFMEA
• Ability to plan equipment and processes for New products
• Understanding of Machine balance / Operator balance
• Lean concepts like VSM / Strategic layout planning / MES / IOT and IOT and digitisation
• Engine/Vehicle/Machine shop /Paint shop /Press fabrication - in at least one of these must possess a high competency
• Problem solving approach 8D / Six Sigma / SPC / DOE etc
• Ability to plan Automation/Semi-automatic and have experience in handling material handling
• Good knowledge of Product or part where he has experience 
• Engineering drawing study and interpretation
• Fixture/Gauge design and proving methodology
• Basic Vehicle manufacturing process & functional knowledge
• Process & facility planning for vehicle assembly, CKD, SKD etc.
• Basic automation and interlocks for automated cells
• Basic pneumatic, hydraulic and PLC systems – functioning and error proofing
• Knowledge of industry trends in automation and error proofing
• Basic knowledge of Paint & fabrication processes
• Material handling- trolley, bins, stand, karakuri
• Basic quality system; inward system, in process inspection, final inspection, RM checking, WPR, CMM, 3d Scanning, spread sheet. 20 Basic quality systems.
• Iso 9001, QS- certification. Requirements and knowledge of audits
• Identification Marking system- punching, dot matrix, laser etching

Please send your CV  with below details if this suits your requirement:

1. Current Salary –( Fix + Variable)

2. Expected CTC :

3. Current Employer –( if working)

4. Current Location

5. Notice Period –( if working)

6. Ok for Work from Office from Pune office-

Manufacturing Engineering – Vehicle assembly

8. Aggregate % in Btech

10. 12th and Bachelors passing Year -

11. DOB

12 Reason for job change:

13. Do you have any gap year , if any please mention:- YES/NO

Regards,

Saket

Phenom Placement

saket@phenomplacement.com