Commissioning Engineer E&I

Thermax Babcock &Wilcox Energy Solutions Limited (TBWES),

JobDescription

Experience

Roles And Responsibilities

• Inspection of site installation as per drawings andP&ID, preparation of punch list, site discrepancies reporting as per ISOformats, preparation of commissioning schedule
• Able to read & understand Hook-up drawings, Cable& interconnection schedule, I/O list, Instrument Data sheet, Bill ofmaterials.
• Expertise in Functional logic diagram i.e., BMS logic diagrams, Control Schemes, DriveLogics, Control Narrative and its development.
• Involving in detailedinspection & commissioning of PLC / DCS based control / shutdown system,analyzers, VMS systems, VFD panels and MCC panels.
• Knowledge of Basic Instrumentation Engineeringof Pressure / Temp / Flow / Level measurement methods / SWAS, CEMS Analyzers /control valves as applicable to boilers.
• Attending daily meetings with client to commission theboiler / heater as per schedule.
• Co-ordinate and follow up with HO team for getting theresolution for site discrepancies, pending material to achieve completion ofproject as per the schedule.
• Coordinate with site construction team to get completethe pre-commissioning and commissioning punch list.
• Involving in pre-commissioning & commissioning ofvarious vendor equipment such as control valves, transmitters, gauges, electrical/ pneumatic actuators etc.,
• Handling of Vendors and utilizing their visit properlyfor commissioning and troubleshooting the problems faced in vendor equipment’sand maintaining records.
• Reviewvendor documents for all the electrical and instrumentation items,Participation in HAZOP, Factory Acceptance Test (FAT), Site Acceptance Test (SAT)as and when required.
• Field testing of Ignitor, Flame scanner for thestart-up of Burners.
• Familiar in Commissioning and troubleshooting ofdifferent types of Burners in Boiler / Heaters w.r.t Single or Multi FuelFiring (LSHS, HFO & LDO).
• Commissioning the Auto-Loops of various systemslike Water, Coal, Air & Steam through DCS.
• Operating and fine tuning the operation parameters ofboiler / heaters to achieve optimized output to ensure customer satisfaction onproduct.
• Involving in pre-commissioning, commissioning of CEMS& SWAS system including calibration and trouble shooting.
• Conducting classroom and field training program foroperation staffs and field operators.
• Conducting performance test as per standard PTC ofboiler with accessories.
• Preparation of ISO protocols / documents for smoothhanding over of projects to customer.
• Provide warrantee services to clients aftercommissioning.
  

Critical Competencies

• Efficient & timelyreporting to Managers/HODs.
• To understand the job onhand, the design specifications and provide inputs on the commissioning aspectof the job.
• Continuous interactionwith customer and HO all through the commissioning activity, making progressreport, inputs requirement from the customer, get the necessary support fromthe inter-departments to ensure timely problem solving, and delivery of qualityjob.
• Providing feedback forproduct/ process improvements.
• Report writing and MIS.
• Technical knowledge onbought outs and fabrication.
• Customer Training.