Sr. Process Engineer

Thane, Maharashtra 10-15 Yrs ₹1300000 - ₹1700000 Yearly

Immediate Opportunity for Sr. Process Engineer

Location: Maharashtra, Thane.

Qualification:

Bachelor's degree in chemical or mechanical engineering.

Skills and Experience:

Experience of 12-15 years

Proficient in Aspen HYSYS and other simulation tools (e.g., Aspen Plus, ProMax).

Job Description:

We are seeking a skilled and motivated Process Engineer with strong expertise in Aspen HYSYS, EPC project execution, and gas processing systems. The ideal candidate will have a solid foundation in chemical or mechanical engineering and a proven track record in the oil and gas sector. This role involves process design, simulation, and optimization for upstream and midstream oil & gas projects.

• Act professionally and with due diligence at all times to fully safeguard the interests of the Company in all business activities.
• Assists in the technical evaluation of contracts relative to their expertise in planning and scheduling.
• Coordinate the monitoring of work productivity against established norms.
• Support the preparation of project invoices in conjunction with the Accounts Department.
• Liaise with Client for reporting purposes.
• Perform any other duties assigned by the management.

Process Simulation and Design:

• Develop and validate process simulations using Aspen Plus, HYSYS, or similar tools.
• Design and optimize PFDs (Process Flow Diagrams) and P&IDs (Piping and Instrumentation Diagrams).
• Perform equipment sizing (pumps, compressors, heat exchangers, separators).
• Conduct material and energy balances for gas processing systems.
• Execute line sizing and pressure drop calculations.

EPC Project Execution:

• Support FEED (Front-End Engineering Design) and detailed engineering phases.
• Prepare and review process datasheets, specifications, and technical bid evaluations.
• Coordinate with procurement, construction, and commissioning teams.
• Ensure timely delivery of process deliverables in line with project schedules.  Assist in vendor selection, equipment inspection, and quality assurance

Gas processing Expertise

• Design and troubleshoot systems for gas sweetening, dehydration, compression, and NGL recovery.
• • Evaluate and select appropriate process technologies for upstream and midstream applications.
  • Support flare system design, relief load calculations, and dynamic simulations.
  
  

  Safety & Compliance:

  • Participate in HAZOP, SIL, and design safety reviews.
  • Ensure compliance with API, ASME, ISO, and other relevant standards.
  • Contribute to process safety analysis and environmental impact assessments.
  
  

  Cross-Functional Collaboration:

  • Interface with mechanical, instrumentation, piping, and electrical teams.
  • Provide technical support to clients, vendors, and subcontractors.
  • Participate in interdisciplinary design reviews and project meetings.
  
  

  Documentation & Reporting:

  • Prepare technical reports, operating manuals, and process narratives.
  • Maintain accurate and up-to-date engineering documentation.
  Support knowledge transfer and training for junior engineers.