Quality Control Inspector

Quality Control Inspector

Job Title: Quality Control Inspector – Mattress Manufacturing

Location: Coimbatore [Onsite]

Experience: 5+ Years

Industry: Mattress / Bedding / Foam / Furniture Manufacturing

Job Summary

Quality Control (QC) Inspector

Key Responsibilities

• Oversee

  daily quality inspections and testing

  of raw materials (foam, springs, fabrics), in-process assemblies, and finished mattresses.
• Ensure compliance with

  company specifications, ASTM standards, and applicable industry regulations

  .
• Conduct

  in-process and final inspections

  for dimensional accuracy, workmanship, labeling, packaging, and defect identification (e.g., sagging, seam issues, bonding defects, odor concerns).
• Lead

  root cause analysis (RCA)

  for quality issues and implement corrective and preventive actions (CAPA).
• Utilize

  Statistical Process Control (SPC)

  tools to monitor process capability and reduce defects.
• Develop, implement, and continuously improve

  quality control procedures, SOPs, and inspection checklists

  .
• Manage, mentor, and train a team of

  QC inspectors

  , ensuring consistent adherence to quality standards.
• Collaborate closely with

  production, engineering, procurement, and suppliers

  to resolve quality concerns.
• Maintain accurate

  quality documentation, inspection reports, and audit records

  .
• Support

  internal and external audits

  and ensure ongoing compliance with quality management systems.

Essential Skills & Qualifications [Must-have]

Technical Expertise

• Strong knowledge of

  mattress manufacturing processes

  , including quilting, tape-edge, bonding, and final assembly.
• In-depth understanding of

  foam materials

  (urethane / polyurethane), springs, fabrics, and fillers.

Quality Testing & Standards

• Proficiency in

  foam testing, durability testing, and comfort standards

  specific to bedding products.
• Working knowledge of relevant

  industry quality and safety standards

  .

Inspection & Auditing

• Hands-on experience with

  in-process and final product inspections

  .
• Ability to identify and address defects related to structure, finishing, and performance.

Analytical & Problem-Solving Skills

• Strong capability in

  root cause analysis, Pareto analysis, and control charts

  .
• Experience implementing corrective actions to prevent recurring defects.

Quality Management Systems

• Familiarity with

  ISO 9001, Six Sigma, and Lean Manufacturing

  principles.
• Experience using

  quality management tools and software

  .

Leadership & Communication

• Proven ability to

  lead and develop QC teams

  .
• Excellent

  verbal and written communication skills

  for reporting, training, and cross-functional coordination.

Documentation & Compliance

• High attention to detail in

  record-keeping, reporting, and audit compliance

  .
• Knowledge of

  safety, environmental, and regulatory requirements

  in bedding manufacturing.

Software Skills

• Proficiency in

  MS Office

  , especially

  Excel for data analysis

  .
• Experience with

  ERP systems and quality software

  is an advantage.

Preferred Qualifications

• Bachelor’s degree in

  Engineering, Quality Management, Industrial Technology

  , or a related field.

• QC/QA experience

  in manufacturing (bedding, foam, furniture, or textiles preferred).
• Certifications such as

  ASQ Certified Quality Manager (CQM), Six Sigma (Green/Black Belt)

  , or equivalent.

Why Join Us?

• Opportunity to play a key role in maintaining and enhancing

  product excellence

  .
• Work in a

  growing manufacturing environment

  with a focus on quality and innovation.
• Lead impactful quality initiatives that directly influence customer satisfaction.