Product Design Engineer / Sr. Engineer

Designation

Location:

Department:

Job Summary

LV Switchgear Product Design Engineer

Key Responsibilities

1. Product Design & Development

• Create 2D and 3D models and detailed drawings for new and existing products using CAD software.
• Develop innovative product solutions while adhering to technical specifications and project constraints.
• Conduct design feasibility studies and ensure compliance with customer requirements and standards.
• Compare competitor products, features, benchmarking and decide on product design concepts & productivity (Quality Value Engineering)
• Develop Electrical products & components for Wiring Devices (modular Switch / Socket ranges), MCB, RCCB, RCBO, MCCB, Metal concealed boxes, Distribution Boards etc.

2. Collaboration with Cross-Functional Teams

• Work closely with manufacturing teams to ensure the feasibility of designs for mass production.
• Coordinate with procurement and vendors to source materials and components.
• Collaborate with quality assurance to meet regulatory and safety standards.
• Develop necessary product/component Quality Assurance Plans with Quality team
• Work with other departments on processes of APQP, Design FMEA, Process FMEA, carry out Design reviews, Product validation testing etc.
• Manage product designs, drawings and manage Engineering Change notes (ECN)
• Develop suitable product packaging for its storage, handling (end to end)
• Prepare, plan, and execute annual product surveillance audits to ensure product quality and performance & decide on improvement actions
• Carry out vendor's technical audits as and when required
• Use 3D models, develop RPT prototypes, and check product look, feel, and performance to faster product development
• Prepare & execute annual productivity plan & achieve targeted productivity through design improvements
• Work on component standardization/optimization and product platformisation to rationalize component development
• Create, maintain SAP material codes, ensure correct BOM for all products with support from SAP team
• Organize / Manage the Technical function for various product ranges
• Informs general Management of technical problems faced by the customers, in particular concerning industrial and technological modifications & take appropriate actions to resolve the problems for customer satisfaction
• Ensure reliability, availability, maintainability, and safety of products, systems and operation support through product designs, simulations etc.

3. Prototyping & Testing

• Create prototypes for product validation and testing.
• Conduct performance tests, analyze data, and implement improvements.

4. Documentation

• Prepare and maintain design documentation, including specifications, BOMs (Bill of Materials), and user manuals.
• Provide support during the product lifecycle, from concept to production and maintenance phases.
• Manage product launch and product withdrawal process as per alignment with marketing/customers.

5. Continuous Improvement

• Participate in design reviews and implement feedback to optimize product performance and manufacturing efficiency.
• Stay updated on emerging trends, technologies, and standards in product design and manufacturing.

Qualifications & Skills

• Education:

  Bachelor's degree in Electrical Engineering or a related field in product design.

• Experience:

  Minimum of

  2-7 years

  of experience in

  electrical product design or

  a similar

  manufacturing or electrical

  industry role

  .

• Experience in designing products & components for

  MCB, RCCB, RCBO, MCCB

  &

  WD

  is required.

• Technical Skills:

  Product application knowledge for

  Wiring devices, MCB, RCCB, RCBO, MCCB, etc.

• Proficiency in CAD software (e.g., AutoCAD, SolidWorks, CATIA).
• Knowledge of simulation tools for stress, thermal, and flow analysis.
• Familiarity with manufacturing processes like injection moulding, stamping, fabrication, powder coating, and assembly.