Operations Management Consultant

About Us

Klugerkopf specialises in providing tailored solutions to help businesses thrive in today's dynamic and competitive landscape. With a team of seasoned consultants possessing diverse backgrounds and industry experience, we offer a comprehensive suite of services designed to address clients’ unique challenges and capitalise on opportunities.

About the Role

Kluger Kopf is seeking a results-oriented and self-driven Senior Consultant to lead strategic implementation projects for manufacturing clients. This role requires hands-on problem-solving, strong client engagement, and end-to-end ownership of transformation initiatives—from diagnostics to execution. The Consultant will serve as the onsite lead, directly managing the engagement while coordinating with Kluger Kopf partners for regular project reviews.

Key Responsibilities

• Lead and execute on-ground improvement projects focused on Line Balancing and layout optimisation
• Manpower planning based on product mix and line complexity
• Quality enhancement through structured process redesign
• Conduct in-depth diagnostic assessments using tools such as Value Stream Mapping (VSM), Time & Motion Studies, and VA/NVA Analysis
• Identify and resolve bottlenecks in cycle time, quality, and operational accountability
• Design, pilot, and scale solutions including semi-automation, poka-yoke, and operator scorecards
• Drive the establishment of governance mechanisms: define KPIs, roles & responsibilities, and review structures
• Collaborate with key client stakeholders including plant heads, production managers, and shop floor supervisors
• Develop SOPs, training content, and performance tracking systems to institutionalize change
• Manage and mentor junior consultants onsite
• Own project reporting, client communication, and review presentations for internal and external stakeholders

Requirements

• Bachelor’s degree in Industrial, Production, or Mechanical Engineering; MBA preferred
• Minimum 3 years of experience in management consulting, operations transformation, or manufacturing excellence roles

Skills

• Deep understanding of Lean tools, 5S, Six Sigma, Time & Motion Studies, and operational diagnostics
• Strong leadership, project management, and client-handling abilities
• Excellent communication and interpersonal skills for managing diverse client teams
• High proficiency in MS Excel, PowerPoint, and documentation/reporting tools
• Willingness to be present onsite and drive change directly from the shop floor

What We Offer

• Opportunity to lead high-impact transformation projects with ownership from day one
• Fast-paced environment with direct exposure to manufacturing leadership teams
• Platform for long-term growth in consulting, operations, and strategy execution

Compensation: Up to 8-10 LPA