Mechanical Maintenance Engineer

manufacturer and exporter of engineered rubber products

• Elastomeric bridge bearings & POT-PTFE bearings
• Expansion joints (slab seal, strip seal, compression seal, finger joints)
• Rubber sheets (natural rubber, EPDM, specialized industrial sheets)
• Electrical insulating mats & anti-vibration pads
• Cow mats, gym tiles, extruded profiles and other rubber products
  

Position Overview

Mechanical Maintenance Engineer

Key Responsibilities

• Maintenance Planning & Execution
• Develop and implement preventive & predictive maintenance schedules for mechanical systems.
• Ensure minimal downtime and rapid response to breakdowns.
• Maintain complete and accurate maintenance records, logs, and reports.
• Machinery & Equipment Maintenance
  

Oversee Servicing, Troubleshooting, And Repair Of

Production Equipment

• Internal mixers / Banbury mixers / Kneader machines — maintain rotors, seals, gearbox, temperature control.
• Mixing mills — ensure rolls, hydraulic drives, safety guards, and cooling systems are functioning.
• Calendar machines — check roll alignment, heating/cooling plates, tension and hydraulic systems.
• Conveyor belts — belts, pulleys, motors, sensors, and alignment practices.
  

Rubber Processing Presses

• Hydraulic presses — prevent leaks, check pressure regulators, maintain cylinders and valves.
• RotoCure / vulcanizing presses — maintain heating platens, pressure systems, and timing mechanisms.
  

Machine Tools

• CNC machines & controls — coordinate with electrical/PLC team for diagnostics, align spindles, maintain coolant & lubrication systems.
• Lathe and other conventional machines — ensure proper alignment, spindle maintenance, calibration.
  

Auxiliary Systems

• Boiler & Steam Systems — supervise steam generation equipment, safety valves, condensate return, and effective coordination with electrical and boiler operators for safe operation.
• Compressors, pumps, and vacuum systems used in rubber processing and material handling.
• Continuous Improvement
• Analyze recurring failures and implement root cause corrective actions.
• Coordinate with production, quality, and safety teams to improve equipment reliability and process efficiency.
• Spare Parts & Inventory Control
• Maintain accurate spare parts inventory and recommend ordering schedules for critical components.
• Suggest inventory optimization strategies to support maintenance planning.
• Safety and Compliance
• Ensure all mechanical maintenance activities comply with safety regulations (plant safety, machine guarding, lockout/tagout).
• Coordinate with EHS and electrical personnel for safe shutdowns and isolated work.
• Documentation and Reporting
• Prepare detailed service reports, equipment history logs, and maintenance performance metrics.
• Highlight c
• oncerns and improvement suggestions to management.
  

Technical Skills

Skills & Knowledge Requirements

• In-depth mechanical maintenance knowledge of rubber manufacturing and heavy industrial equipment.
• Experience with hydraulics, pneumatics, mechanical drives, bearings, gearboxes and PLC interfacing.
• Proficiency in troubleshooting mechanical breakdowns and preventive maintenance planning.
• Working knowledge of steam boiler & auxiliary systems and associated safety protocols.
  

Equipment Familiarity

• Internal mixers, mixing mills, calendar machines
• Hydraulic & RotoCure / vulcanizing presses
• Conveyor systems and material handling
• CNC machines, lathes, drill presses
• Boiler and steam distribution systems
  

Soft Skills

• Analytical thinker with strong problem-solving ability.
• Excellent communication, teamwork, and reporting skills.
• Commitment to safety and quality standards.
  

Qualifications

• Diploma / Bachelor’s degree in Mechanical Engineering or related field.
• 3+ years’ experience in industrial mechanical maintenance, preferably in rubber, polymer, or heavy manufacturing industry.
• Experience with maintenance management systems and adherence to ISO standards is an advantage.
  

Performance Indicators

• Reduced equipment downtime and breakdown frequency.
• Improved mean time between failures (MTBF).
• Accuracy of preventive maintenance schedules.
• Timely and cost-efficient completion of maintenance jobs.
• Compliance with safety and quality audits.