Maintenance Engineer

Objectives of the function

• Ensure compliance to Safety norms as stated in respective work areas.
• Resolution of machines breakdown: With immediate root cause analysis and corrective actions.
• Ensure compliance to IMS & EnMS Processes
• Lead maintenance associates for Machine Maintenance, Spares Management.
• Manage documentation and records/data base for maintenance team.
• Implement process improvement Kaizens, Energy Saving projects.

Responsibilities

• Lead supervisor & associates in shifts for plant & Machine maintenance.

• Daily monitoring of machine maintenance status / issues and take CAPA.
• Responsible for 5S, Kaizen and visual displays in maintenance dept designated area.
• Interact with cross functional teams, to ensure timely resolution of machine maintenance issues.
• Maintain and upkeep of machines – Sheet metal: Auto punching & shearing, auto & manual bending, laser cutting. (Salvagnini or similar automated machines), SPM, Assembly line machines, Powder coating line, Robots (Kuka, Fanuc & ABB), Utilities and mechanical systems.
• Good knowledge of Material handling equipment (Toyota, Jungheinrich)- Battery operated
• PM planning & timely execution for all machines, equipment’s & utilities.
• Spare inventory management for Consumables & Critical spares.

• Monitor MTBF / MTTR and establish methods / processes to ensure no production loss due to machine downtime.

• Adherence to ISO 9001: 2015, ISO 14001:2015, ISO 45001:2017 & ISO 50001:2018.
• Calibration of equipment’s as per process need.

• Compliance to Safety culture & audit observations.

• Coordination for new Projects like machine installation need to be carried out with cross functional team.

Professional experience

• Minimum 5-8 years of experience in Automated Shearing, Punching, Auto Bending & Laser cutting machines maintenance – preferably Salvagnini make machines.
• Robot (Kuka, Fanuc & ABB), SPM, Powder coating & Extrusion machines maintenance.
• SPM- Glue Machines, Clinching Machines, Material Handling Equipment, Welding

Standard Awareness

• Ensure compliance to IMS Processes
• ISO 9001,14001 & 45001 standard awareness
• EnMS standards awareness and execution.

Key Competency

• Good Problem-Solving Skills.
• Maintenance Planning and Execution skills.
• Maintenance Inventory management.