Engineer/ Sr. Engineer - Glazing & Spray

Production Job Responsibilities

• Responsible for ceramic spray process in shift independently.
• Can mange spray operation through manual and robotic spray.
• Create and upgrade spray program for robotic spray.
• Plan and coordinate production requirements on daily basis.
• Generating production related reports and documentation.
• Maximize productivity of machines and workmen
• Perform manpower planning, monitoring absenteeism, be responsible for skills development on regular basis for blue-collar workmen.
• Maintain and drive strong safety culture within the team and ensure safe and healthy work environment for all associates.
• Drive strong 5S culture in the team and ensure that the standard of excellence is delivered.
• People management- supervision of spray (glazing) team to ensure targets for safety-quality- delivery- cost are achieved.
• Ensure for compliance to company policy, rules and regulations, HSE policy.
• Ensure standard operating procedures are followed by associates without any deviation to standard processes.
• Ensure all requirements of integrated management system (IMS) are fulfilled in the spray process.
• Deliver lean inventory management of sprayed wares by ensuring one piece flow in the process.
• Plan and ensure availability of operating supplies for spray (glazing) process.
• Coordinate with manufacturing optimization team and be part of problem-solving projects to drive continuous improvement by using tools like APDCA, A3 methodology etc.
• Ensure adherence to scheduled training to all associates in spray (glazing) area.
• Develop or update standard operating procedures and best practices for enhance production operations. Internal stakeholders: Production team members, EHS, Procurement, SOIP, Finance, HR, Maintenance, and QA. External stakeholders: Global counterparts of other Lixil plants, standards auditors.
  

Required Skills And Capabilities

• Knowledge in aesthetical, functional and dimensional standards of ceramic sanitaryware products.
• Statistical analysis and problem solving.
• Knowledge of TPM, Kaizen, Kanban, OEE, POKA- YOKE is preferable.
• Production planning.
• Robotic experience.
• MS Office Academia: - Bachelor’s degree or diploma in ceramic technology or any faculty.
  

Professional experience