Engineer Production FBE

Job Objective

Primary Responsibilities-

• Responsible for overall safety on shop floor and identifying Near mis, Unsafe acts & Unsafe condition
• Lead a team of 30+ Plant associate and 20+ contract associates in a shift environment.
• Optimal utilization of resources including Manpower, Material, and machines.
• Prepare weekly and daily production plan and monitor it to achieve targets in machine fabrication and assembly.
• Responsible for self-inspection of job and entire quality of the product.
• Ensuring stage wise assembly inspection and final inspection as per QAP to maintain quality of the product competitive in market
• Planning & coordination within production team to discuss the delivery schedule and ensuring order execution through fabrication & assembly, successful IO, ITR Testing & Trials and FAT to dispatch machine in full.
• Coordinating with Design, Purchase, PPC, Projects, Stores, Logistics during order execution at various stages including drawing issuing, MRP, procurement, MR, material issuing and dispatch
• Capable of doing risk assessment in production phase of machine and should resolve the problem with appropriate action plan
• Execute NPD machines/projects with ACG NPD team by exhibiting Innovation and Cross functional teamwork.
• Preparing weekly customer wise, age wise inventory analysis report for execution location and conduct meeting with Stores, Purchase and Engineering team for Inventory control and consumption of non-moving inventory.
• Knowledge and experience in Lean manufacturing tools like SWOT analysis, 5S, Value Stream Mapping, Work standardization, Lean Material flow.
• Identify Muda/wastes in manufacturing process and develop Kaizens to eliminate it.
• Rework Reduction
• Able to identify Capex requirement and prepare an annual Capex budget for production.
• Coordination with cross functional team to resolve critical customer complaint and implement CAPA
• Prepare various production MIS like BSC, GMI, Business rules
• Lead cost saving project
• Experience in ISO
  

Key Result Areas

• Supervising & Improving production at plants & factories.
• Develop Strategies to improve efficiency & profit
• Give clear direction to every team & individuals
• Track regular progress towards goals
• Foster a culture of accountability & transparency
• 6S Knowledge & its implementation skills
• Rework reduction
• Kaizen Development