Quality/production engineer

Quality/Production Engineer

Responsibilities

• Process Optimization Efficiency:
• Monitor and analyze production processes to identify areas for improvement in efficiency, cycle time, and material utilization.
• Develop and implement strategies to optimize workflows, reduce waste ( Lean Manufacturing principles ), and minimize downtime.
• Design and implement jigs, fixtures, and tooling to enhance production capabilities and product quality.
• Collaborate with the maintenance team to ensure machine uptime and performance.
• Quality Assurance Control:
• Establish, implement, and maintain quality control procedures and inspection plans for raw materials, in-process components, and finished goods.
• Conduct regular quality audits on the production line to ensure adherence to quality standards ( e.g., ISO 9001, IATF 16949, GMP specify relevant standard ).
• Investigate and resolve quality-related issues, customer complaints, and non-conformities using root cause analysis tools (e.g., 5 Whys, Fishbone Diagram).
• Develop and implement Corrective and Preventive Actions (CAPA) to eliminate recurrence of quality defects.
• Data Analysis Reporting:
• Collect, analyze, and interpret production and quality data to identify trends, performance gaps, and opportunities for improvement.
• Prepare and present regular reports on production output, quality metrics ( e.g., Defect Rate, First Pass Yield ), and improvement initiatives.
• Utilize Statistical Process Control (SPC) tools to monitor process stability.
• Troubleshooting Problem Solving:
• Provide technical support to production teams to resolve manufacturing challenges and machine issues.
• Lead problem-solving sessions to address recurring operational or quality bottlenecks.
• Documentation Training:
• Create and update Standard Operating Procedures ( SOPs ), work instructions, and quality documentation.
• Train production personnel on new processes, quality standards, and equipment operation.
• Continuous Improvement Initiatives:
• Drive and participate in Kaizen, Six Sigma, or other continuous improvement projects aimed at enhancing product quality and manufacturing efficiency.
• Collaborate with RD and Design teams for Design for Manufacturability (DFM) and Design for Quality (DFQ) initiatives.