We are seeking a highly skilled
Wind Turbine Blade Quality Expert
to join our team. The ideal candidate will have in-depth expertise in the design, manufacturing, and quality control processes of wind turbine blades. You will play a critical role in ensuring that all blades meet the highest quality standards to ensure optimal performance, durability, and safety in the field. This role requires a passion for renewable energy and a strong technical background in materials, manufacturing, and testing.
Key Responsibilities
- Blade Quality Control & Assurance:
- Oversee the entire blade production process to ensure blades meet design specifications, quality standards, and regulatory requirements.
- Conduct inspections and quality audits at various stages of the manufacturing process, including raw material inspection, in-process checks, and final blade quality assurance.
- Manage and perform mechanical and structural testing to verify the strength, durability, and reliability of blades.
- Identify and investigate quality issues, root causes, and implement corrective actions in the manufacturing process.
- Supplier & Manufacturing Oversight:
- Work closely with suppliers and manufacturing partners to ensure compliance with quality standards and specifications for materials and processes used in blade production.
- Develop and maintain relationships with third-party testing laboratories for certification and validation of blade quality.
- Lead and support quality improvement initiatives with manufacturing teams to streamline production processes and reduce defects.
- Testing & Evaluation:
- Supervise and review testing of blades under real-world conditions, including fatigue, stress, and environmental exposure tests.
- Ensure that blades undergo the necessary testing protocols before deployment, including static, dynamic, and accelerated life-cycle tests.
- Interpret data and results to make recommendations for design improvements or production adjustments.
- Documentation & Reporting:
- Maintain detailed records of blade quality inspections, test results, and compliance reports to support audits and certifications.
- Prepare and present regular reports to stakeholders on blade performance, quality trends, and any necessary improvements.
- Ensure all relevant documentation is in compliance with industry standards (e.g., ISO, IEC, etc.).
- Collaboration & Cross-Functional Support:
- Collaborate with R&D, design engineers, and production teams to implement improvements in blade design and manufacturing techniques.
- Provide technical guidance and training to the engineering and production teams on blade quality standards and best practices.
- Act as a liaison between quality teams and other departments (e.g., project management, logistics, etc.) to ensure smooth project execution and compliance with quality goals.
Qualifications
- Bachelor’s degree in Mechanical Engineering, Materials Science, or a related field (Master’s preferred).
- Minimum 5 years of experience in quality control/assurance, with a focus on wind turbine blades or related composite structures.
- Strong knowledge of manufacturing processes for composite materials (fiberglass, carbon fiber, etc.) and blade production techniques.
- Experience in performing and overseeing mechanical testing and analysis of materials.
- Familiarity with wind turbine blade design, testing standards, and regulatory guidelines (e.g., IEC 61400-23, ISO 9001).
- Proficiency in quality management tools and systems (e.g., Six Sigma, Lean, Root Cause Analysis).
- Strong problem-solving skills and the ability to identify, analyze, and resolve technical issues.
Preferred Skills
- Certification in Quality Management or Lean Six Sigma.
- Experience with wind turbine manufacturing or large-scale renewable energy projects.
- Familiarity with structural analysis software (e.g., ANSYS, Abaqus).
- Fluency in additional languages (e.g., German, Spanish) is a plus, especially for international projects.
Working Conditions
- Office-based with periodic travel to manufacturing sites and wind turbine installations.
- Ability to work in both office and outdoor settings (e.g., during inspections or site assessments).
- Some remote work opportunities may be available.
