Production Engineering Executive

Job Requirements

PositionEngineer / Senior Engineer – High End Raga Watch DevelopmentJob LocationHosurLevelL3 / L4Reporting toHOD – Case PED, Hi End Raga & Nebula

1. Scope of the role

• Responsible for End to End Production Management and Delivery of Casted parts of High End Raga Case & Bracelets (Investment Casting Process)
• Responsible for New Product Development, Internalization (Import Substitution) and Production Engineering of High End Raga Casting Components
• Implement Productivity Improvements and New age processes to reduce Waste, reduce Cost, Improve Quality and Safety in the Investment Casting Process

2. Job Profile

• Manufacturing Feasibility analysis of Casted Components and providing design solutions to deliver the design / brand requirements
• Process Planning of casting of New Products for effective and efficient delivery through design of manufacturing processes and control of cost with in the target
• Cost Estimate and Monitoring of cost of the New and Internalized products to ensure it meets the set target
• Planning , Installation and establishment of production resources for casting process to meet the production plan at optimum cost
• Quality planning for the casting process and rotating PDCA to ensure the function meets the target set for the quality metrics – FTA and CoPQ
• Establishment of cost elements, cost estimation and monitoring of cost for the casted components.
• Planning and monitoring of the vendor performance to ensure the profitability of the vendor and respond with actions to mitigate any deviation in the vendor profitability.
• Enable processes and systems to meet the delivery of the casted components and high end raga cases & bracelets as per market demand

3. Key Deliverables

• Installation and productionization of the casting process value chain as per the timelines
• Planning and achieving key performance metrics of casting production
• Meeting monthly production volume and weekly alignment delivery as per demand
• Delivery of new products as per the production and lead time plan
• Achieving and Improving FTA and CoPQ metric as per the plan
• Meeting the operation cost target and Inventory norms / turns as per the plan
• Driving improvement projects and implement processes to achieve quality excellence
• Adherence to the norms and standards as per the TBEM, IMS, OHSAS and WCM requirements

4. The right person

• Diploma in Mechanical Engineering / Diploma in Metallurgy
• 3 to 5 years’ experience in the field of Investment Casting and New Product Development in

  Jewellery/Accessories Industries

• Should have

  Working experience in Casting Process - Lost Wax Investment Casting

  with process knowledge in machining, polishing and assembly
• Knowledge of product & tool design, simulation and process planning of a manufacturing process
• Experience in Production planning and scheduling with capacity planning
• Experience in Quality Planning, control and improvement techniques
• Knowledge on product costing and end user knowledge in SAP
• Working Knowledge in Office Tools and exposure to CAD/CAM
• Has entrepreneurial drive for new ideas and improvements
• High level of professionalism, integrity and commitment
• Ability to influence key stakeholders to drive effective decisions
• Analytical, Problem Solving & Data Driven Decision Making Skills
• Good oral and written communication skills in English and Tamil

Work Experience

• 3 to 5 years’ experience in the field of Investment Casting and New Product Development in

  Jewellery/Accessories Industries

• Should have

  Working experience in Casting Process - Lost Wax Investment Casting

  with process knowledge in machining, polishing and assembly