About TVS
TVS Motor Company is a reputed two and three-wheeler manufacturer globally, championing progress through Sustainable Mobility with four state-of-the-art manufacturing facilities in Hosur, Mysuru and Nalagarh in India and Karawang in Indonesia. Rooted in our 100-year legacy of Trust, Value, and Passion for Customers and Exactness, we take pride in making internationally aspirational products of the highest quality through innovative and sustainable processes. We are the only two-wheeler company to have received the prestigious Deming Prize. Our products lead in their respective categories in the J.D. Power IQS and APEAL surveys. We have been ranked No. 1 Company in /the J.D. Power Customer Service Satisfaction Survey for consecutive four years. Our group company Norton Motorcycles, based in the United Kingdom, is one of the most emotive motorcycle brands in the world. Our subsidiaries in the personal e-mobility space, Swiss E-Mobility Group (SEMG) and EGO Movement have a leading position in the e-bike market in Switzerland. TVS Motor Company endeavours to deliver the most superior customer experience across 80 countries in which we operate.
For more information, please visit www.tvsmotor.com.
Job Title / Role: Simulation Engineer
Location: Hosur Plant, Tamil Nadu
Education Qualification: GE/PGE
Job Summary:
We are seeking a Plant Simulation Engineer to develop, implement, and optimize digital models of manufacturing and logistics systems. This role involves using simulation tools to analyze workflows, identify bottlenecks, and propose data-driven solutions to improve production efficiency, capacity planning, and resource utilization. The ideal candidate will work closely with production, process engineering, logistics, and planning teams to support continuous improvement and digital transformation initiatives.
Key Responsibilities:
Simulation Modeling: Build and validate discrete event simulation models of plant operations, including production lines, material flow, logistics, and warehouse operations using tools such as Siemens Tecnomatix Plant Simulation, FlexSim, AnyLogic, or equivalent.
System Analysis: Analyze plant layouts, process flows, and resource usage to identify inefficiencies, bottlenecks, and optimization opportunities.
Data Integration: Gather, interpret, and incorporate real-world production and operational data into simulation models for accurate analysis and decision-making.
Scenario Planning: Simulate “what-if” scenarios to evaluate the impact of layout changes, process modifications, and production planning strategies.
Optimization: Recommend changes to improve throughput, reduce cycle time, optimize material flow, and enhance productivity.
Collaboration: Work cross-functionally with manufacturing, logistics, planning, and IT teams to implement simulation-driven improvements.
Visualization & Reporting: Create dashboards, visualizations, and presentations to clearly communicate simulation findings and recommendations to stakeholders.
Continuous Improvement: Support lean manufacturing and continuous improvement initiatives using simulation as a decision-support tool.
Project Support: Participate in new product introductions, line balancing, capacity planning, and plant layout design projects.
Required Qualifications:
Education: Bachelor’s degree in industrial engineering, Mechanical Engineering,
Manufacturing Engineering, or a related field.
Experience: Minimum 3-6 years of experience in plant or manufacturing simulation, operations
analysis, or industrial engineering roles.
Technical Skills:
Hands-on experience with simulation software (e.g., Siemens Tecnomatix Plant Simulation, AnyLogic, FlexSim, Witness).
Strong understanding of manufacturing systems, logistics, and production planning.
Experience with lean manufacturing, Six Sigma, or process optimization methodologies.
Proficiency in data analysis and interpretation, ideally with tools like Excel, Python, or SQL.
Problem-Solving: Strong analytical and problem-solving skills, with the ability to draw conclusions from complex systems and data.
Communication Skills: Excellent written and verbal communication skills for presenting technical findings to both technical and non-technical stakeholders.
Attention to Detail: Ability to work with precision and validate complex models for real-world implementation.
