plant maintenance manager

Role & Responsibilities:

• Perform hands-on mechanical maintenance of plant machinery including CNC machines, PLC systems, SPMs, automated machining lines, conveyors, conventional machines, and industrial robots.
• Interpret mechanical drawings and possess strong knowledge of machine elements such as guideways, spindles, tool/work changers, and mechanical drive systems.
• Diagnose and troubleshoot faults in pneumatic and hydraulic systems, spindles, and other mechanical assemblies.
• Execute lubrication routines and ensure optimal performance of mechanical components.
• Carry out predictive and preventive maintenance activities across manufacturing equipment.
• Collect and analyze daily machine data to identify issues and implement corrective actions.
• Maintain awareness and adherence to ISO, OHSAS, and Maintenance Management Systems.
• Monitor key maintenance KPIs including Availability, MTBF, and MTTR.
• Contribute to TPM initiatives and actively participate in Kaizen, 5S, continuous improvement, and cost-saving projects.

Preferred Candidate Profile:

Educational Qualifications:

Must Have:

• B.E./B.Tech in Mechanical Engineering with 10–15 years of experience in machine maintenance

Desirable:

• Computer proficiency
• Specialization in Maintenance Engineering
• Experience in defense or explosives manufacturing environments

Relevant Experience:

Must Have:

• Hands-on experience in maintaining plant machinery
• Daily and preventive maintenance of mechanical systems
• Inspection and troubleshooting of pneumatic and hydraulic machines
• Knowledge of lubrication systems, bearings, guideways, ball screws, and mechanical drives
• Familiarity with pneumatic machine operations
• Basic understanding of electrical components in machinery
• Effective spare parts management

Overview

A Plant Maintenance Engineer is responsible for ensuring the safe, efficient, and reliable operation of all mechanical, electrical, and utility systems within a manufacturing or industrial facility. The role involves maintenance planning, troubleshooting equipment issues, implementing preventive and predictive maintenance programs, and supporting continuous improvement initiatives.

Key Responsibilities1. Equipment Maintenance & Reliability

• Perform and oversee preventive, predictive, and corrective maintenance on plant equipment (motors, pumps, conveyors, compressors, HVAC, boilers, etc.).
• Diagnose equipment failures, identify root causes, and implement long-term corrective actions.
• Optimize machine reliability and reduce downtime through engineering improvements.

2. Maintenance Planning

• Develop and maintain maintenance schedules, work orders, and equipment histories.
• Coordinate maintenance activities with production teams to minimize operational disruptions.
• Ensure all maintenance work complies with safety and regulatory requirements.

3. Technical Support

• Provide engineering support for equipment modifications, upgrades, and installations.
• Write technical documentation, such as SOPs, job plans, and maintenance procedures.
• Evaluate equipment performance and recommend improvements.

4. Project Management

• Lead maintenance-related capital projects, including scoping, budgeting, and execution.
• Manage contractor activities and ensure compliance with plant safety policies.

5. Safety & Compliance

• Ensure all equipment meets OSHA and industry safety standards.
• Conduct risk assessments and support environmental, health, and safety (EHS) initiatives.
• Participate in incident investigations and develop corrective actions.

6. Continuous Improvement

• Implement lean manufacturing, TPM, and reliability-centered maintenance (RCM) practices.
• Analyze maintenance KPIs (MTBF, MTTR, downtime, etc.) to drive improvement.
• Support cost-saving initiatives related to energy efficiency and equipment optimization.

• Strong knowledge of mechanical, electrical, hydraulic, pneumatic, and control systems
• Experience with CMMS (Computerized Maintenance Management Systems)
• Ability to read engineering drawings, P&IDs, and schematics
• Familiarity with PLCs and automation technologies (desired)

Soft Skills

• Strong analytical and troubleshooting skills
• Ability to work in cross-functional teams
• Excellent communication and documentation abilities
• Strong organizational and time-management skills

Job Type: Full-time

Pay: ₹60,000.00 - ₹80,000.00 per month

Benefits:

• Cell phone reimbursement
• Food provided
• Health insurance
• Internet reimbursement
• Leave encashment
• Life insurance
• Paid sick time
• Provident Fund

Work Location: In person