Plant Head

We are looking for an accomplished manufacturing leader to run our Manesar plant, which produces injection‑moulded parts, multilayer plastic pouches/bags and sub‑assemblies.

Key accountabilities:

• Create and execute the monthly and weekly master production schedule, balancing machine loading across njection‑moulding presses, pouch‑making lines and assembly lines
• Apply deep process knowledge to troubleshoot mould changeovers, cycle‑time and cosmetic defects in moulding; optimise electrostatic coating parameters for coverage and adhesion; and minimise gauge variation in blown‑film and bag‑making operations.
• Implement in‑process quality checks, lead root‑cause analysis and corrective actions and ensure zero major non‑conformities in customer or third‑party audits.
• Plan and estimate daily manpower, maintain a 1.1 skill‑adjusted coverage ratio, coach line supervisors and technicians, 5S and basic TPM, and drive a zero‑accident, high‑engagement culture.
• Approve and monitor the preventive‑maintenance calendar for moulding machines, the coating booth, pouch lines and utilities, targeting ≥ 90 % overall equipment effectiveness (OEE)
• Control variable cost per part and energy consumption, prepare weekly MIS reports covering production vs. plan, yield, downtime Pareto, labour efficiency and inventory ageing, and present insights to the Director – Operations.
• Lead continuous‑improvement and kaizen projects that deliver at least 5 % year‑on‑year productivity gains and mentor Green‑belt teams in Lean Six Sigma tools.

Ideal profile: B.E./B.Tech in Mechanical, Plastics, Polymer or Industrial Engineering with 10–15 years of experience (minimum five in a plant‑lead or production‑manager capacity). Proven hands‑on expertise in injection moulding, powder coating, plastic pouch/bag manufacturing and fixture‑based assembly lines is essential; SAP PP/MM, Lean Six Sigma certification and an MBA/PGDM in Operations are advantageous. The role demands a safety‑first, data‑driven leader who communicates fluently in Hindi and English and is comfortable leading 24 × 7 shop‑floor operations.

Job Types: Full-time, Permanent

Pay: ₹600,000.00 - ₹1,200,000.00 per year

Schedule:

• Day shift

Work Location: In person