ENGINEER – ENGINEERING

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Position:

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Education & Experience Required

Qualification:

Experience:

Knowledge & Skills

• Motor related:
• Hands on experience in Lamination & Stacking process, Stator development process, Rotor assembly, Dynamic blanching, and Motor assembly process.
• Knowledge in various type of welding & soldering process.
• Knowledge in Motor and Stator testing.
• Knowledge in GD & T & measurements.
• Documentation of technical process and process validation.
• Knowledge in AS procedure and APQP.
• Knowledge in all product tooling.
• Knowledge in understanding customer drawings, Bill of Material calculation etc.
• Identify & mitigate the Project & product risk.
• Knowledge in special process- Varnishing, Potting, Gluing.
• Knowledge in Wire Harness assembly- Crimping, soldering, wire routing and Potting.
• Knowledge in Mechanical parts assembly – Chassis, riveting, clinch nut, welding, painting and press fit.
• Knowledge in problem solving techniques.
• Knowledge in RFQ process.
  

OR

• Solenoid related:
• Hands on experience on Solenoid assembly, Solenoid valve assembly process, Winding, Soldering etc.
• Hands on experience Impact & lapping process.
• Knowledge in Testing of Solenoid Valves and solenoids.
• Knowledge in various type of welding & soldering process.
• Knowledge in GD & T & measurements.
• Documentation of technical process and process validation.
• Knowledge in AS procedure and APQP.
• Knowledge in all product tooling.
• Knowledge in understanding customer drawings, Material calculation etc.
• Identify & mitigate the project & product risk.
• Knowledge in special process- Varnishing, Potting and Gluing.
• Knowledge in problem solving techniques.
  

Responsibilities

• Understanding of customer requirement, standards, Interpretation of drawings and preparation of TCM (Technical Compliance Matrix) and flow down to Hical drawings/BOM/PFC/QP & process instructions.
• Preparation of BOM, TCM, PFC, TGF, Machine and Investment list.
• CTQC, Risk identification and mitigation action for product development.
• List of clarifications / deviations preparation.
• Material arrangement & Process finalization.
• One sample development, review of samples results & preparation of PFC (Process flow), QP (Quality Plan), ETP (Electrical Test Plan), MTP (Mechanical Test Plan), FMEA & Control plan.
• Machine & Tool validation
• Product testing, Report preparation & samples dispatch.
• Updating of BOM, PFC, QP, Control Plan and release the APQP documents to production.
• PPAP co-ordination & Completion of applicable Gate system.
• Accountability of RM return, PO closing, TGF validation and completion of CIP.
• RFQ Stage:

• Understanding of customer requirement, standards, Interpretation of drawings, preparation, and flow down in BOM/PFC/TGF/Machine and assumptions.
• RFQ Preparation of BOM & RM qty calculation
• RFQ Preparation of PFC, TGF, machine & Test Equipment details
• RFQ Preparation of Assumptions / clarifications & List of standards
• Estimation of process time, TGF and machine cost