toroidal core transformer

· Establish and run new plant at Nasik.

· Establish the world class Quality Systems in the plant.

· Implemented IMS, ISO/TS16949 :2009 within the span of 9 months.

· Conducting planned internal audits for maintaining system effectiveness.

· Conducting timely MRM’s to appraise the management for the effectiveness of IMS.

· Effective implementation of 5S-3M in plant.

· Develop the customer base in north through Quality products & services.

· Done various projects for Wastage reduction at plant

· Conducted In house trainings on Quality Systems, 5S-3M, MSA, SPC, PFMEA, Control Plan, APQP & PPAP

Ê Responsible for the implementing IMS, ISO/TS 16949 -2009 on the shop floor & get the certification by Feb 2014.

Ê Conducting regular process/ Product audits for increasing the effectiveness of QMS / TS.

Ê Implemented Heijunka in the model line to Increase the effectiveness of planning in terms of OTIF, Best Quality & Optimum utilisation of resources.

Ê Controlling Inventory of RM, Inprocess Goods & Finished Goods as per the customer Plans.

Ê Providing & monitoring Monthly, Weekly & Daily production Plans.

Ê Daily Reviews of Production / Deliveries.

Ê Man power Management.

Ê Serving customer on time with the desired quantity & quality.

Ê Achieving 100% OTIF with zero Rejections at the Esteem Customers such as Maruti, Hero Moto Cop., Tata, Ashok Leyland, Sona Steering Etc.

Ê Direct interaction with the customers for providing better service in all the aspects. Attending / resolving Customer concern with in 24hrs.

Ê Implemented 5S -3M in shop floor.

Ê Provided Trainings on PFMEA, 5S-3M.

Ê Achieving 100% OTIF with Zero Defect.

Key Responsibilities

• Lead and manage the end-to-end manufacturing operations for toroidal-core transformers, including core winding, annealing, assembly, testing, and packing.
• Supervise production teams, including Shop Floor Managers, Engineers, QA/QC personnel, and supervisors; allocate manpower to meet production targets and maintain high operational efficiency.
• Ensure robust in-process inspections and quality assurance across all production stages to meet customer and regulatory standards snrcorp.in+8expertia.ai+8hitachienergy.com+8snrcorp.in.
• Plan, develop, and maintain production schedules; monitor daily output vs targets; implement corrective actions for delays or quality issues.
• Coordinate closely with Engineering, Procurement, Maintenance, Quality, and Safety teams to ensure smooth execution of manufacturing plans hitachienergy.com.
• Drive continuous improvement initiatives: implement lean manufacturing, Kaizen, and other Japanese/Western best practices to boost productivity, reduce waste, and enhance quality (e.g., reducing core losses and electromagnetic interference).
• Control budgets and capex for the manufacturing department: monitor cost of materials (CRGO, copper), labor, overheads, and equipment; identify and execute cost optimization opportunities.
• Ensure compliance with statutory and industry standards (e.g., IEC 61558, UL, ENEC, IEC 60601, etc.) during design and production phases kryfs.comen.indu-comp.com.
• Implement Occupational Health & Safety standards, drive TPM (Total Productive Maintenance), and ensure minimum downtime and high Equipment OEE (>90%) toroid.com+3hitachienergy.com+3snrcorp.in+3.
• Mentor, train, and evaluate plant engineering and supervisory staff; foster a strong culture of safety, integrity, and continuous learning.

Qualifications & Experience

• Bachelor’s or Master’s in Electrical, Mechanical, or Industrial Engineering.
• Proven experience (10–15+ years) in transformer/core manufacturing—including significant time in toroidal or CRGO transformer production.
• Previous leadership experience in a senior role (AGM or equivalent) with responsibility for large-scale production teams.
• In-depth knowledge of toroidal winding, annealing processes, magnetic core testing & performance metrics (e.g., flux density, core losses, EMI).
• Familiarity with quality systems (ISO 9001), standards (IEC 61558, UL, ENEC, IEC 60601/62368), and safety/HSE protocols.
• Strong skill set in lean manufacturing, TPM, quality tools (6σ, root-cause analysis), and continuous improvement techniques.
• Excellent leadership, communication, negotiation, and stakeholder management abilities.
• Analytical mindset with strong planning, budgeting, and cost-control capabilities.

Job Type: Full-time

Pay: ₹60,000.00 - ₹150,000.00 per month

Benefits:

• Health insurance
• Provident Fund

Schedule:

• Day shift
• Night shift

Work Location: In person