Thermal Simulation Engineer-EV

7 years

0 Lacs

Posted:1 day ago| Platform: Linkedin logo

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Work Mode

On-site

Job Type

Full Time

Job Description

🔥

Hiring: Thermal Simulation Engineer – Electric Motors & Drives

Location:

Experience:

Industry:


🧩

About Us

Kalbhorz


🛠️

Thermal Simulation Engineer


🎯

Key Responsibilities

  • Develop thermal models of electric motors (axial flux, BLDC, SRM) and inverters using

    Ansys, COMSOL, or equivalent tools

    .
  • Simulate

    heat flow, cooling (liquid/air/natural convection)

    , and temperature rise in motor windings, cores, and power electronics.
  • Optimize

    thermal management strategies

    , including material selection and passive/active cooling methods.
  • Work with the mechanical team to integrate simulation results into

    enclosure/casing design

    .
  • Correlate thermal simulations with

    physical test results

    and iterate for accuracy.
  • Generate detailed

    thermal performance reports

    , design guidelines, and risk mitigation strategies.
  • Collaborate with cross-functional teams (electromagnetic, mechanical, PCB, controls) to co-develop robust systems.


🎓

Job Requirements

  • Bachelor’s or Master’s in Mechanical, Electrical, Thermal Engineering, or related fields.
  • 3–7 years of experience

    in thermal simulation and analysis, preferably in the

    EV, eMobility, or powertrain sector

    .
  • Proficiency in

    thermal FEA/CFD tools

    like

    Ansys Icepak, Fluent, COMSOL, FloTHERM, or Star CCM+

    .
  • Strong understanding of

    electric motor design

    , losses (copper, core, switching), and

    cooling systems

    .
  • Knowledge of

    power electronics packaging

    and thermal behavior of MOSFETs, IGBTs, SiC modules is a strong plus.
  • Ability to interpret drive cycles, duty loads, and usage scenarios into real-time simulation cases.
  • Hands-on experience with thermal testing and sensor integration is preferred.
  • Strong communication, documentation, and cross-team collaboration skills.


💼

Nice to Have

  • Experience with

    Electric Motor

  • Exposure to

    automotive standards

    for thermal reliability and validation
  • Familiarity with

    system-level simulation tools

    (e.g., Simulink, Matlab, GT-Suite)
  • Previous work with

    liquid cooling loop design

    for compact electric drivetrains


🚀

What We Offer

  • Work on cutting-edge thermal challenges in

    next-gen EV powertrains

  • A high-impact role in a rapidly growing startup
  • Access to state-of-the-art labs, tools, and simulation resources
  • Competitive salary + ESOP + performance-linked bonus
  • Flat hierarchy, innovation-driven culture


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