Senior Plant Maintenance Manager

Job Description

Job Title:
Senior Manager – Plant Maintenance, Engineering & Projects - Activated Carbon Plant

Location:
Ponnapuram Village, Dharapuram Taluk, Tirupur District, Tamil Nadu

Company Overview:

Carbonmax Advantech Pvt Ltd is a leading manufacturer of coconut shell-based steam activated carbon located in the remote industrial belt of Ponnapuram Village. With integrated facilities for granulation, rotary kiln activation, post-activation processing, and ongoing expansion into value-added products such as acid-washed, PAC, impregnated and pelletized carbon, Carbonmax is committed to world-class engineering practices, utility reliability, and plant efficiency.

Position Summary:

We are looking for a Senior Manager – Plant Maintenance, Engineering & Projects to lead all aspects of plant maintenance for our existing activated carbon facility and oversee the execution of new engineering projects for value-added carbon production lines. The role involves direct supervision of mechanical, electrical, and civil works, vendor and utility management, and team leadership for maintenance staff including fitters, electricians, welders, and plumbers. Experience in rotary kiln, granulation, screening, and steam-based process industries is essential.

Key Responsibilities:

Plant Maintenance – Existing Facility

• Manage preventive and breakdown maintenance across:
• Granulation unit (saw tooth crushers, hammer mills, elevators, conveyors)
• Rotary kilns, blowers, coolers, and WHRB systems
• Post-activation equipment (destoners, screeners, crushers)
• Packing lines (weighing, stitching, sealing units)
• Utilities: steam boiler, air compressor, RO plant, pumps, motors, electrical panels
• Prepare and monitor daily maintenance plans, logs, and spares inventory.
• Reduce equipment downtime and ensure 24x7 plant operational readiness.

Engineering & Projects – Value-Added Plants

• Supervise civil and mechanical project execution for:
• Acid Wash, PAC, Impregnation, Pelletized and Catalytic Carbon Plants
• Coordinate erection, utility integration, and commissioning of equipment.
• Liaise with vendors, contractors, and consultants to meet project timelines.

Utilities, MEP & Compliance

• Ensure reliable operation and upkeep of plant-wide mechanical, electrical, and plumbing systems.
• Maintain water supply systems, drainage, electrical rooms, and fire safety provisions.
• Ensure documentation and readiness for ISO, TNPCB, Electrical Inspectorate, Boiler Inspectorate audits.
• Promote safety, discipline, and technical housekeeping across the plant.

Team Building & Capability Development

• Build and manage departmental teams for:
• Mechanical Maintenance – fitters, welders, machinists
• Electrical & Utility – electricians, panel operators, boiler assistants
• Civil & Infrastructure – plumbers, masons, estate maintenance
• Define roles, responsibilities, and performance goals for each functional team.
• Conduct training programs in:
• Equipment operation and safety
• Preventive maintenance techniques
• Troubleshooting and root cause analysis
• ISO 9001, ISO 14001, ISO 45001, and REACH compliance documentation
• Develop SOPs, skill matrices, and shift rosters to ensure 24x7 readiness.

Systems, Lean & Improvement

• Drive 5S, TPM, and Lean principles in maintenance activities.
• Conduct root cause analysis for repeated issues and implement lasting solutions.
• Improve energy efficiency and optimize utility usage.

Eligibility Criteria:

Qualification:

• B.E. / B.Tech in Mechanical, Electrical, or Industrial Engineering
• Diploma engineers with 12+ years experience may also apply

Experience:

10–18 years in industrial plant maintenance and project execution, preferably in:

• Activated Carbon / Process Chemicals / Minerals / Cement / Steam Process Industry
• Hands-on knowledge of rotary kilns, drying systems, screening/crushing, and utilities essential

Technical Skills:

• CMMS or Excel-based maintenance planning
• Equipment troubleshooting, erection supervision, contractor handling
• Utility systems and plant layout interpretation

Language:

• Tamil (mandatory), with working knowledge of English/Hindi preferred

Software Skills:

• ERP, MES, MS Excel, maintenance logs, report preparationKey Competencies:

Key Competencies

• Team leadership & staff supervision
• Project execution discipline
• Mechanical & electrical problem-solving
• Compliance and statutory coordination
• Time-bound execution and preventive maintenance planning
• Adaptability to remote/rural factory setup

Ideal Candidate

• Grounded, technically hands-on, and field-oriented engineering leader
• Ability to manage rural industrial challenges, technical teams, and external contractors
• Long-term commitment to grow with a plant scaling from commodity to specialty manufacturing
• Strong communicator with structured approach to planning, execution, and improvement

Reporting To:

Plant Head / Director – Technical Operations

Employment Type:

Full-time | On-site (Ponnapuram Plant)

Compensation & Benefits

• Competitive CTC with performance incentives
• Statutory benefits, insurance, and long-term growth prospects
• On-site accommodation and meal support
• Learning and development opportunities in high-growth specialty carbon segment

Schedule:

• Day Shift
• Weekend availability when required

Supplemental Pay:

• Performance Bonus
• Annual Bonus

Ability to Commute/Relocate:

Ponnapuram, Dharapuram Taluk: Should be willing to relocate or commute reliably. Factory accommodation will be supported if required.

Education:

Bachelor's in Mechanical / Electrical / Industrial Engineering (Preferred)

Experience:

Plant Maintenance & Project Management: 15 - 18 years (Preferred)

Language:

Tamil/English (Required), Hindi (Preferred)

How to Apply:

Send your resume to hr.factory@carbonmaxtech.com
Subject Line: “Application – Manager – Plant Maintenance, Engineering & Projects”

Speak with the Employer:
+91 99434 99855

Job Types: Full-time, Permanent

Pay: ₹45,000.00 - ₹60,000.00 per month

Benefits:

• Commuter assistance
• Food provided
• Health insurance
• Provident Fund

Schedule:

• Day shift
• Monday to Friday
• Weekend availability

Supplemental Pay:

• Overtime pay
• Performance bonus
• Yearly bonus

Ability to commute/relocate:

• Dharapuram, Tamil Nadu: Reliably commute or planning to relocate before starting work (Preferred)

Work Location: In person