Production Incharge

Job Title:

Production In-Charge – Activation Process – Rotary Kiln

Location:

Ponnapuram Village, Dharapuram Taluk, Tirupur District, Tamil Nadu

Company Overview:

Carbonmax Advantech Pvt Ltd is a fast-growing manufacturer of coconut shell-based steam activated carbon with fully integrated infrastructure including rotary kiln-based activation, granulation, post-activation processing, and advanced value addition units for acid-washed, powdered, impregnated, pelletized, and catalytic carbon. The company is poised for significant scale-up and innovation in the production of high-performance carbon materials for environmental, industrial, and energy storage applications.

Position Summary:

We are seeking a Production In-Charge – Activation Process to manage day-to-day operations of the rotary kiln-based steam activation line. The ideal candidate will be responsible for planning, supervising kiln operations, coordinating with supporting departments, managing production yield and efficiency, and ensuring high-quality activated carbon output. The role requires strong technical knowledge of rotary kiln processes and hands-on leadership to guide kiln operators and helpers in a 24x7 production environment.

Key Responsibilities:Production Planning & Execution:

• Prepare and implement daily and weekly activation schedules in line with plant capacity and sales demand.
• Ensure timely feeding of granulated charcoal and smooth operation of steam activation kilns.
• Adjust operational parameters (temperature, residence time, steam flow) to meet target product specifications.

Kiln Operations Management:

• Monitor performance of Jumbo Rotary Kilns and the pilot R&D kiln.
• Ensure optimal burn-off rates, residence time, and steam utilization.
• Maintain detailed records of shift operations, process deviations, and kiln downtime.

Team Supervision:

• Supervise kiln operators, feeding staff, and helpers across shifts.
• Assign shift duties, conduct performance reviews, and ensure adherence to SOPs.
• Provide on-the-job training in rotary kiln safety, operation, and efficiency.

Yield & Quality Optimization:

• Maximize production yield by reducing overburn, underburn, and conversion loss.
• Work closely with the Quality Assurance team to meet Iodine, CTC, moisture, and ash content targets.
• Support troubleshooting and corrective actions in response to QA deviations.

Cross-Functional Coordination:

• Liaise with the Maintenance department for routine and preventive maintenance of kilns, blowers, and steam systems.
• Coordinate with the Process Engineering team to implement optimization trials and upgrades.
• Interface with QA/QC team for real-time quality feedback and COA release readiness.

Reporting & Documentation:

• Maintain logs of daily production, steam consumption, downtime, charcoal input, and activated carbon output.
• Prepare shift reports and submit daily yield analysis to the Production Manager.
• Implement standard process documentation for compliance and traceability.

Eligibility Criteria:Qualification:

Diploma / B.E. / B.Tech in Mechanical, Chemical, Production, or Industrial Engineering

Experience:

4–8 years in rotary kiln operation in activated carbon, cement, refractory, or mineral processing industries

Technical Skills:

• Hands-on experience in operating rotary kilns for thermal treatment or activation
• Working knowledge of process instruments, steam systems, and safety protocols
• Basic understanding of burn-off, surface area, and product characteristics of activated carbon

Software & Documentation:

• Exposure to ERP systems (production modules)
• Proficiency in MS Excel, process logs, and reporting formats

Languages:

• Tamil (mandatory)
• English (working level)
• Hindi (preferred for worker coordination)

Key Competencies:

• Shift planning and team supervision
• Process adherence and optimization
• Communication and inter-department coordination
• Safety-first mindset and problem-solving approach

Reporting To:

Production Manager – Activated Carbon Plant

Employment Type:

Full-time | On-site | Shift-based

Compensation & Benefits:

• Monthly Pay: ₹30,000 – ₹45,000 (based on experience)
• Performance-based incentives
• Statutory benefits including PF and ESI
• On-site canteen and accommodation facilities

Schedule:

• Rotational Shift Work (Day & Night)
• 6-Day Work Week (Sunday Off or Rotational Off)
• Weekend availability in case of plant emergencies

Supplemental Pay:

• Shift Allowance
• Overtime Pay
• Year-End Bonus

Ability to Commute/Relocate:

Ponnapuram, Dharapuram Taluk – Must be willing to relocate or commute reliably. On-site factory accommodation is available.

How to Apply:

Send your updated resume to: [email protected]
Subject Line: “Application – Production In-Charge – Activation Process”
Contact: +91 99434 99855 for application status or inquiries

Job Types: Full-time, Permanent

Pay: ₹20,000.00 - ₹35,000.00 per month

Benefits:

• Food provided
• Health insurance
• Provident Fund

Schedule:

• Day shift
• Monday to Friday
• Weekend availability

Supplemental Pay:

• Overtime pay
• Yearly bonus

Ability to commute/relocate:

• Dharapuram, Tamil Nadu: Reliably commute or planning to relocate before starting work (Preferred)

Work Location: In person