QC Manager -CRGO

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Job Purpose

Key Responsibilities

• Quality Inspection & Testing
• Supervise incoming inspection of CRGO steel coils/sheets (e.g., burrs, flatness, thickness, coating).
• Oversee in-process and final inspections during slitting, cut-to-length (CTL), step-lap assembly, and annealing.
• Ensure accuracy in testing of core loss, magnetization, no-load current, and noise levels.
• Documentation & Compliance
• Maintain QC documentation and inspection reports in line with ISO 9001 and customer-specific standards.
• Ensure traceability of materials and process records for each core/component.
• Prepare and support internal/external quality audits (ISO, customer, third-party).
• Quality Systems & Process Control
• Develop, implement, and maintain Quality Management Systems (QMS).
• Analyze root causes of non-conformities (internal rejection, customer complaints) and implement corrective/preventive actions (CAPA).
• Implement and monitor SPC (Statistical Process Control) in critical production areas.
• Team Management & Training
• Lead and mentor the QC team including inspectors, lab technicians, and shift quality officers.
• Train operators and shop-floor staff on quality awareness, CRGO material handling, and visual inspection techniques.
• Drive a quality-focused culture across production teams.
• Supplier & Customer Coordination
• Coordinate with raw material suppliers (CRGO mills or service centers) on quality deviations or test certifications.
• Interface with customers during pre-dispatch inspections (PDI), approval processes, and quality audits.
• Equipment & Calibration
• Ensure timely calibration of measuring instruments (micrometers, burr gauges, profile projectors, core testers).
• Maintain lab equipment used for core loss testing, annealing validation, and metallurgical evaluations.
  

Key Skills & Competencies

• Deep knowledge of CRGO steel grades (Hi-B, laser scribed, domain refined) and transformer core manufacturing
• Experience in using tools such as 7 QC tools, FMEA, CAPA, and Root Cause Analysis
• Good understanding of annealing effects, insulation coating preservation, and burr control