QC Lab Head

Key Responsibilities:

• Laboratory Management:

Ø Supervise and manage the day-to-day activities of the quality control laboratory.

Ø Ensure the laboratory is equipped with all necessary tools, equipment, and materials.

Ø Oversee calibration, maintenance, and operation of lab equipment.

• Quality Control:

Ø Develop and implement QC procedures for testing raw materials, in-process materials, and finished products.

Ø Ensure compliance with company, industry, and regulatory standards.

Ø Conduct and oversee mechanical and chemical testing to assess material properties like tensile strength, hardness, and chemical composition.

• Data Analysis & Reporting:

Ø Analyse test results to ensure that products meet required specifications.

Ø Prepare detailed quality reports and communicate findings to production and management teams.

Ø Maintain accurate records of QC results, non-conformance reports, and corrective actions.

• Continuous Improvement:

Ø Work with production teams to identify areas for improvement in processes and product quality.

Ø Lead quality improvement initiatives and root cause analysis to address quality issues.

Ø Implement corrective and preventive actions (CAPA) to reduce defects and non-conformances.

• Team Leadership:

Ø Lead and mentor a team of lab technicians, ensuring proper training and development.

Ø Ensure adherence to safety standards in the lab and production areas.

Ø Manage staffing schedules and ensure proper coverage during all production shifts.

• Collaboration:

Ø Collaborate with rolling mill production teams to ensure that quality standards are integrated into the production process.

Ø Interface with suppliers, customers, and external auditors on quality-related matters.

Basic Knowledge Requirements:

• Metallurgy and Material Science: Understanding of steel and other metals, including properties and behaviour under rolling mill conditions.
• Quality Control Standards: Familiarity with ISO, ASTM, and other industry standards relevant to steel production and rolling mills.
• Laboratory Practices: Basic understanding of laboratory equipment, safety protocols, and calibration procedures.
• Problem-Solving: Analytical skills to identify root causes of quality issues and develop corrective actions.

Technical Knowledge Requirements:

• Rolling Mill Process Knowledge:

Ø Understanding of the hot and cold rolling processes.

Ø Knowledge of rolling mill equipment, including furnaces, rolling stands, and cooling systems.

Ø Awareness of process variables that impact quality (e.g., temperature, rolling speed, and tension).

• Mechanical Testing:

Ø Proficiency in conducting tensile, impact, and hardness tests.

Ø Familiarity with test standards like ASTM E8 for tensile testing and ASTM E18 for hardness testing.

• Chemical Testing:

Ø Experience with spectrometry, XRF (X-ray fluorescence), or other chemical analysis methods for determining material composition.

Ø Ability to interpret chemical analysis results and their impact on product performance.

• Non-Destructive Testing (NDT):

Ø Knowledge of NDT techniques such as ultrasonic testing, radiography, or magnetic particle inspection to detect surface and internal defects.

• Statistical Process Control (SPC):

Ø Familiarity with statistical tools to monitor and control production quality.

Ø Ability to apply SPC methods such as control charts, process capability analysis, and Six Sigma tools.

• Software and Reporting Tools:

Ø Proficiency in using laboratory information management systems (LIMS).

Ø Knowledge of data analysis tools like Excel, Minitab, or similar software for quality reporting.

Ø Experience with enterprise resource planning (ERP) systems used in manufacturing.

Qualifications and Experience:

• Bachelor’s degree in Metallurgy, Material Science, Mechanical Engineering, or a related field.
• Minimum of 15-18 years of experience in a quality control role within a rolling mill or steel manufacturing environment.
• Prior experience leading a team in a QC lab setting.
• Strong knowledge of steel properties, rolling mill processes, and relevant industry standards.

Skills:

• Leadership and team management.
• Strong analytical and problem-solving abilities.
• Attention to detail and commitment to quality.
• Excellent communication skills for cross-departmental collaboration.

Work Environment:

The role involves working in both office and production environments, with regular exposure to noise, heat, and mechanical equipment.

Job Type: Full-time

Pay: ₹70,000.00 - ₹120,000.00 per month