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Production Engineer( Opex & Production Supervisor)

Production Engineer( Opex & Production Supervisor)

Sandvik

6 - 10 years

1 - 2 Lacs

pune

Posted:4 days ago| Platform: GlassDoor logo

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Skills Required

reports compliance report drive analyze support standardization training storage engineering audit inspection reporting maintenance painting service kaizen lean manufacturing planning leadership management coordination communication erp

Work Mode

On-site

Job Type

Part Time

Job Description

Department: SMRT IPL - Assembly center

Reports To: Head – Production, OPEX & Warehouse

Location: Assembly Center, Dapodi, Pune

Key Responsibilities

Ensure safe working practices and compliance with EHS guidelines.
Identify and report hazards, near misses, and unsafe conditions in the system.
Promote safety awareness and tool-box talks among operators
Ensure timely closure of safety actions and corrective measures.
Drive continuous improvement initiatives focused on:
- Assembly hour reduction
- Cost optimization
- Productivity improvement
- Waste elimination
Track and report improvement ideas, Kaizens, and E-Kaizens.
Lead & Participate in Gemba walks and improvement workshops.
Ensure First-Time-Right (FTR) assembly and reduction of rework and defects.

Analyze defects per unit (DPU), customer complaints.
Support standardization and best practice implementation across models.
Support digital SOP creation, updates, and implementation.
Support training, skill enhancement, and cross-functional collaboration.

Plan and allocate manpower for WIP units as per the production schedule.
Ensure assembly of Crushing, Screening & Mining equipment as per approved BOM, MO, drawings, and SOPs.
Monitor daily production progress, cycle time and adherence to targets.
Ensure completion of all loose parts and sub-assemblies along with machine completion.
Coordinate MHE (EOT cranes, forklifts) for shifting, loading, and assembly activities.
Handle in-house rework, ECN implementation, and long-storage inspections.

Conduct initial investigation of assembly issues using drawings, BOM, MO, and SOPs.
Coordinate with PDC, Engineering, Quality, and CFT teams for issue resolution.
Ensure compliance with quality standards and customer requirements.
Monitor audit points, inspection findings, and corrective actions.

Follow up with Warehouse for material availability and shortages.
Ensure correct issuance and consumption of materials as per picklists.
Arrange tools, tackles, fixtures, and consumables; raise PRs as required.
Coordinate with indirect suppliers for tools, fixtures, and improvement solutions.

Ensure daily reporting of production hours and progress in ERP.
Track MO status, shortages, and deviations in the system.

Guide, train, and motivate operators and technicians.
Monitor attendance, skill levels, and performance of team members.
Coordinate with Maintenance, Warehouse, Painting, Quality, Sales, and Service teams.

Key Performance Indicators (KPIs)

Safety incidents and near misses
Kaizen implementation count
Production plan adherence
Assembly hours vs. target
First-Time-Right (FTR %)
Defects per unit (DPU)
Customer complaint reduction
Cost savings through OPEX initiatives

Qualifications & Experience

Diploma / BE / B.Tech in Mechanical / Production / Industrial Engineering
6–10 years of experience in assembly of heavy equipment (Crushing & Screening preferred)
Strong understanding of assembly processes, drawings, BOMs, and quality standards

Key Skills & Competencies

Safety-first mindset
Knowledge of Lean Manufacturing, OPEX, and Continuous Improvement
Hands on problem solving and root cause analysis
Strong production planning and execution skills
Leadership and team management capability
Good coordination and communication skills
ERP / Digital reporting exposure

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