PPC Manager

JOB DESCRIPTION – PPC Manager (Yarn Dyeing & Winding Unit)

Position Title: PPC Manager

Department: Production Planning & Control

Location: KIM,GUJARAT

Reporting To: MD

1. Job Purpose

To plan, schedule, monitor, and control all production activities of Yarn Dyeing, Re-winding, Soft Winding (WSF), Hard Winding, and Alidhara Winding machines to ensure timely delivery, optimum utilization of resources, quality consistency, and minimal wastage.

2. Key ResponsibilitiesA. Production Planning

• Prepare daily, weekly, and monthly production plans for dyeing and winding units based on customer orders.
• Allocate machine loads as per yarn type, shade, denier, lot size, priority, and machine capability.
• Ensure optimum batch formation for yarn dyeing (light/medium/dark shades, compatibility).
• Plan manpower deployment for winding and dyeing sections.

B. Production Scheduling & Monitoring

• Issue production schedules to Dye House, Winding, Rewinding, and Packing teams.
• Track progress of each batch (WSF, Alidhara, Rewinding, Dyeing, Hydro, Dryer, Conditioning).
• Maintain WIP visibility and ensure bottlenecks are minimized.
• Follow up closely with shift supervisors for on-time completion.

C. Coordination

• Coordinate with Sales / Marketing for order priorities and dispatch commitments.
• Work with QA/QC for shade approvals, re-dyeing requirements, and quality deviations.
• Liaise with Maintenance for preventive and breakdown planning to avoid production loss.
• Collaborate with Store & Purchase for timely availability of dyes, chemicals, cones, packing materials.

D. Data Management & Reporting

• Maintain machine-wise, lot-wise, color-wise production records.
• Track and analyze daily production, machine efficiency, productivity, and downtime.
• Report rejections, shortages, re-dyeing, and wastage (kg-wise & % wise).
• Maintain PPC dashboard (OTIF, efficiency %, rejection %, machine utilization).

E. Cost & Efficiency Control

• Plan production to minimize power, dye, chemical consumption, and process wastage.
• Monitor re-dyeing cases and implement corrective action to prevent repeat issues.
• Improve cycle time for dyeing and winding operations.

F. Continuous Improvement

• Implement lean practices and process optimization in dyeing & winding processes.
• Improve planning accuracy to avoid underutilization and overloading.
• Work on automation/digitalization of PPC (ERP, MIS dashboards).

3. Key Skills & Competencies

• Strong knowledge of yarn dyeing processes, winding techniques, and batching.
• Understanding of WSF, Alidhara, Cheese Dyeing Machines, Hydro, Dryer, and Conditioning systems.
• Knowledge of yarn parameters: denier, TPI, tenacity, elongation, shade compatibility.
• Good analytical and problem-solving skills.
• Strong communication and coordination abilities.
• Proficiency in MS Excel, ERP / SAP / production software.

4. Qualifications & Experience

• Diploma / B.Tech in Textile Engineering (preferred).
• 5–12 years of experience in PPC for yarn dyeing & winding units.
• Experience with synthetic yarn (POY/FDY/DTY), polyester, nylon, or similar domains is an advantage.

Job Type: Permanent

Pay: ₹25,000.00 - ₹55,000.00 per month

Work Location: In person