- Ensure the Extrusion department is organized and controlled efficiently to ensure the maximum production of good quality material.
- Liaise with planning to ensure the most effective mix of work and customer priorities. Schedule work in the absence of a planner.
- Ensure that the system and methods of work and plant produce material to the correct quality and investigate, monitor, and control areas of concern.
- Investigate and recommend changes to plant procedures to improve the performance of the department.
- Provide information and reports for management control purposes.
- Deal with technical affecting the performance of the department including quality problems and production engineering matters.
- Ensure the supply and integrity of materials and equipment necessary for the department to perform.
- Monitor production orders before production.
- Ensure training requirements are identified and carried out.
- Deal with industrial relations matters that arise within the department.
- Preparing Daily Production Plan based on the availability of Resources and Dispatch Plan.
- Monitor the performance of all processes to ensure the workplace is clean and safe. Meeting to be conducted with all shop floor employees.
- Preparation of validation and revalidation plan covering all the process
- Conducting Validation and revalidation as per plan and initiating necessary actions if any deviations found
- Responsible for proper identification of goods with their status (e.g. RM, In process, semi-finished, FG, ready for dispatch, waiting for rework, reworked products, rejected, waiting for inspection, etc.,)
- To ensure Work instructions are prepared to cover the safety of the product, handling method, avoiding human errors, and displayed in respective areas.
- To ensure the operators are aware of documents that need to be used.
- Review process-related documents frequently and update them when and where necessary.
- Preparing of annual PM plan based on the manufacturer’s recommendation
- Preparing and executing Daily preventive maintenance for all machines/equipment/utilities
- Reviewing and updating the Daily PM checklist based on the Identified root cause during BD
- Conducting preventive maintenance for all machines and utilities.
- Maintaining Critical Spares and ensuring it was readily usable at any movement
- Renewal of competency certificate for materials handling equipment and pressure vessels.
- Following the Workplace Safety and 5S activities
- Review and revise the PM checklist frequently
- Identification of needs and expectations of interested parties
- Conducting regular trainings of Quality Policy, Objectives, and its status to their subordinators
- Responsible for the effective implementation of IMS in the process
- Ensuring planned arrangements are met
- Responsible for the promotion of customer focus across their process
- Ensuring only the latest / updated documents are available in the process
- Ensuring the changes made in the IMS are effectively communicated to the respective personnel
- Identification of Risks and Opportunities in their respective process
- Ensuring the effective implementation of action planned to mitigate the risk
- Responsible for updating/modifying the Risks and Opportunities, whenever any issue raises
- Frequently review the effectiveness of the actions taken for the identified risk
- Responsible for achieving department targets
- Monitoring of MTTR / MTBF and initiating necessary actions to achieve the Targets
- To update the preventive/predictive maintenance checklist as a result of BD Assessment / Risk and Opportunities, OEE, MTTR / MTBF monitoring
- Conducting Induction training for new joiners
- Identification of process-related training for their subordinators
- Conducting job training on the process
- Evaluating the Training conducted
- Maintaining and updating of skill matrix for their subordinators
- Ensuring proper maintenance of Tools
- To ensure the Monitoring and Measuring equipment used for the Maintenance Process and in the equipment and Utilities are Calibrated as per plan.
- Ensuring necessary safety gadgets are properly used during process execution
- Identification of Organizational knowledge for their subordinates, that all necessary for their process and sharing the knowledge through discussion / updating the required documented information/training
- Responsible for creating and updating of process related documents (after the approval from the top management)
- Responsible for proper maintenance of process-related documents/records until the retention period
- Responsible for frequent review of documented information for its suitability and adequacy
- Responsible for the effective implementation of decided actions for the identified Non-conformances.
- Responsible for review of actions for its effectiveness
- Planning and execution of continual improvements in their respective process
- To ensure proper test runs are conducted after service carried out by external service providers before handing over to the production department
- Calibration of Measuring devices
- Control of Energy and Water consumption
- Investigating and taking corrective actions/preventive actions for Environmental nonconformances
- Coordination with government bodies
- To act as Fire-Coordinator during emergencies
Requisite Skills:
- 4M Management
- Change management
- Escalation Matrix
- 5s Management
- POKA-YOKE
To implement ISO, IATF, BIS, and Testing standards Viz. ISO-9001:2015, ISO-14001:2015, IATF-16949:2016, IS-733:1983 , IS-1285:2002 and RoHS.
Job Types: Full-time, Permanent
Pay: ₹40,000.00 - ₹60,000.00 per month
Benefits:
- Cell phone reimbursement
- Commuter assistance
- Health insurance
- Provident Fund
Work Location: In person
