Lead Operations- ACG Capsules Dahanu

Job Objective

The primary objective of this role is to identify, design and develop solutions with vendors and SMEs for identified opport unities for automation. Examine and implement solutions for various common areas of improvement across plants which are identified and agreed with relevant stakeholders to achieve business requirement. Also support the stakeholders in data collection and analysis to prepare strategic plan.

Strategic and planning

Functional

Core: -

• Support in analysis of automation/ improvement opportunities from a business perspective to prioritise initiatives for implementation.

• Vendor identification for the automation/ improvement projects.
• Interface with TTT/ Operations/ CPT for knowledge transfer upon completion of pilot automation/ improvement projects for future.
• Review all the SOPs/ documents that are impacted by automation/ improvement projects and modify/ create the same for future reference and seamless handover.
• Facilitate cross functional focussed Improvement projects using Lean and Six Sigma complex problem-solving methodology.
• Work in functions like Solution Preparation, Production, Post Manufacturing and Utilities functions and grasp the understanding of the end to end operations of these functions Conceptualize and implement various
• Continuous Improvement projects and drive Technology Transfer Team for implementation of new projects/manufacturing of new products.
• Standardize the manufacturing processes and implement the industry benchmarking practices across locations • Monitor performance and quality standards for mucilage preparation
• Monitor the major incidences in SCADA (Solution Preparation) for root cause analysis and create mechanism for avoiding re-occurrenc
• Analyze the performance failures, deviations in shopfloor and work to ensure there is no repeat failures.
• Understand the process of resource planning, with respect to raw material, equipment and manning to meet the requirements of the various departments.
• Analysis of downtime, HFX and Process Loss of each shift, prepare and execute action plan to control it.
• Analyze the dimensional graphs as and when required to improve dimensional control, eliminate defects and improve machinability
• Monitor production efficiency and volume as per budgeted norms
• Work towards improving product quality by optimizing color change and production schedule and minimizing breakdowns
• Understand and execute the process of monitoring health of HCM to improve DAFOE
• Analyze root cause in case of customer complaint and initiate CAPA and implementation & sustenance of CAPA
• Support in execution of various improvement incremental projects for various functions
• Support in implementation of projects/systems for First time right Product quality at all stages of the function
• Ensure cost optimization in manufacturing (RM, power, water, manpower)
• Coordination with Engineering Service and maintenance, EHS, Supply chain, and quality in order to ensure seamless functioning of the manufacturing process
• Any other additional responsibility could be assigned to the role holder from time to time as a standalone project or regular work. The same would be suitably represented in the Primary responsibilities and agreed between the incumbent, reporting manager and HR.

Converting the identified opportunities into actions

Internal process

People development

• Works under direct guidance and detailed

• work instructions, with close monitoring and review from the level above Works under the guidance to resolve employee queries in the area of expertise