AM - Manufacturing (Engine Assembly & Testing)

Role

Company

Location

Experience

CTC

Key Responsibilities:

• Process planning & control Assembly Testing, Packing of Engine Manufacturing
• Capacity planning & Expansion & budgeting, layout approval, Scope of supply [SOS], Request for quotation [RFQ], Operation Picture Sheet [OPS], Machine selection, procurement, as per capacity & process requirement, expense budgets, capital forecasts and expenditures.
• Equipment ordering with detail Technical & commercial negotiation with vendor for Revenue & capital items, PO creation, follow-up as per time plan.
• Pre dispatch machine inspection at supplier end. Checking m/c as per test charts & conducts trial as per SOS, on-time delivery.
• Assessment, installation & commissioning of new equipment/ assembly line / Plant, Process, Store layout design, changes with excellent process capabilities.
• Improve productivity, to reduce operator fatigue, reduce takt time, improve tool life & quality from tool room & external suppliers, Establishes standards of Tooling’s, Process. documentations.
• Design, developing, modification & timely availability of fixture, tools & Gauges.
• To update, develop & release Process flow chart [PFC], Process failure mode effective analysis [PFMEA], and Control Plan (CP), Standard operation sheet (SOP).
• Basic knowledge of Kaizen, PQCDSM, Lean manufacturing & Just in time [JIT], OHSE (Occupational Safety and Health Administration), First Time Right, World class manufacturing.
• De-Skilling of Critical Processes by providing trainings, automation, Digital Displays, tools & gauges.
• Improve Material Handling Flow in ATP, Motion Study.
• Hand on Experience of ISO & IATF, OHAS documentations & audits.

Must-Haves :

• Experience

  : 8–10 years total, with 5–8 years in Engine Assembly & Testing Process Planning Knowledge of SAP is must.
• APQP & PPAP certification experience (new & existing products)
• Strong in Process Flow Chart, Control Plan, SOP, PFMEA, DAP

• Education

  : BE in Mechanical Engineering

Nice to Haves :

BE Mechanical Engineer with 1st Class. Knowledge of Industry 4.0, World class manufacturing, new product developments with Digital & Electronic systems