Plant Manager - Windows

- Monitor and implement SOP's for safety to build safe working environment by ensuring adherence to safety norms - Ensure implementation of annual safety plan and review audit/ accident approved c/m's - Facilitate sharing accident reports received across AIS group - Achieve and maintain assets' health by continuous implementation and review of maintenance plan - Facilitate review of all requirements pertaining to legal compliance - Ensure regular updates on any changes in the norms to be followed - Ensure adherence to improvement point / audit report carried out by external / recommended agencies - Ensure achievement of customer specific PPM targets and internal product audit target - Maintain control on Isolate percentage and age generation - Facilitate review on internal Quality plans and focus on inspector revalidation mechanism - Ensure there are no abnormality in Customer / surveillance audits - Ensure updates on customer specific requirements and quality concerns in Customer line - Conduct internal process audits to meet systems requirement as per defined plan - Ensure review of counter0measures given to customers for the quality issues and its implementation on the shop floor - Monitor rejections reported from sequence feeding at Customer end - Achieve targeted Cost /m2 for Doors & Windows, RMT yield and up-time for all equipment's - Manage and monitor life of BOM / Key consumables - Monitor R&M cost for the plant and control critical spare part life - Conduct monthly review for actual expenses as compared to the plan - Ensure review on Manpower rationalization plan, Logistic costs and achievement of packing cost as per plan - Monitor production on monthly basis to ensure adherence to annual targets - Review adherence to supply cycle for raw material requirement and analyse the percentage of adherence to the plan - Review targeted and actual status of the planned supplies - Monitor delivery performance and undertake necessary actions to ensure smooth functioning of logistics operations - Monitor capacity utilization & productivity, time and quantity defaults, spares execution, AFM execution, premium freight, etc. - Monitor actual transport cost as per the defined budget and percentage of capacity utilization - Conduct feasibility review & ensure the development timeline as per new product development / enhancement plan - Ensure correctness in feasibility review and ensure there are no delay & rejection in the samples submitted at Customer's end - Ensure timely submission of annual budgeting for capacity utilization, manpower, overheads, personal costs, R&M costs and transportation costs - Prepare and submit budget for manufacturing, power requirements and capital expenditures - Ensure timeliness of budget submission, review and reporting variances of actual against budgeted plan - Facilitate monthly review against each KPI for it's targets as per annual budget - Identify technology gaps in comparison to competitor & global benchmarks - Ensure complete know how's and regular update on the best technology/ technological changes available - Focus on percentage reduction in manufacturing cost with implementation of better technology and monitor the number off initiatives taken to enable tech transfers - Review & implement project plan activities at the plant and ensure daily review of actual activities with the defined plan - Ensure availability of material required as per plan and monitor all the KPIs decided for the project are met as per plan - Monitor required trainings for managers, staff & operators and check it's effectiveness - Track competency mapping score and actual training hours in comparison to planned hours - Prepare and monitor skill evaluation matrix, number of QC circles and PDCS's - Check for employees' involvement and number of suggestions given by employees - Ensure implementation of Performance Management & Deployment Management system - Build and maintain high morale and motivation in plant members and reduce attrition rate in the department - Facilitate interaction with Customer services to have an update on customer concerns, our improvement plans/actions and other new development - Monitor and analyse the number of issues / rejections reported Show more Show less